vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

ABOUT US
Oil Pipe Inside Engine, Replace > < Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)

Corsa C

Hydraulic Chain Tensioner, Replace

  Remove

1.   Remove timing case
Important:   After the bracket has been removed the accumulator must not be subjected to any external force that would cause damage to the high pressure lines.
2.   Remove the accumulator bracket
•   Detach accumulator from bracket
– Unscrew 2 bolts (1)
•   Remove the accumulator bracket
– Unscrew 3 bolts (2)
– Remove engine transport shackle
Object Number: 8132467 Size: DEFAULT


3.   Remove closure bolt from exhaust side of camshaft housing
Object Number: 8063935 Size: DEFAULT


4.   Clean threads (2x)
•   From closure bolt
•   From camshaft housing
5.   Fit exhaust camshaft
•   Screw in camshaft reference drift EN-46781 (1)
•   Check for proper installation position
Note:   The fixing reference drift must be fitted in a horizontal position. Fit the guide mark on the reference drift (arrow).
Object Number: 8063936 Size: DEFAULT


6.   Lock exhaust camshaft
•   Turn the exhaust camshaft on the camshaft drive pinion screw in direction of engine rotation until EN-46781 latches into exhaust camshaft
7.   Raise vehicle all the way
8.   Fit EN-46785 (1)
•   In bore of transmission bell housing
Note:   Position locating pin in flywheel by turning the bolt on the torsional vibration damper carefully.
Object Number: 2408359 Size: DEFAULT


9.   Lower vehicle
10.   Detach hydraulic chain tensioner (1)
•   Secure chain tensioner
– Release in the direction of the arrow
•   Use KM-955
•   Unscrew 2 bolts
•   Remove KM-955
Object Number: 2408380 Size: DEFAULT


11.   Cleaning work

  Install

12.   Attach hydraulic chain tensioner
•   Pretension hydraulic chain tensioner
– Fit KM-955
•   Tighten 2 bolts 9 Nm
•   Remove KM-955
13.   Detach 2x camshaft reference drifts EN-46781
14.   Raise vehicle all the way
15.   Remove EN-46785
16.   Lower vehicle all the way
17.   Timing, Check
18.   Fit 2 closure bolts
Note:   Complete assembly operations within 10 minutes
•   Use screw locking compound (red)
•   Tighten 2 bolts 15 Nm
19.   Install accumulator bracket
•   Insert accumulator bracket with engine transport shackle
– Tighten 3 bolts 25 Nm
•   Attach accumulator to bracket
– Tighten 2x bolts 25 Nm
20.   Install timing case

Oil Pipe Inside Engine, Replace > < Lower Toothed Belt Cover, Remove and Install (Z 17 DTH, with AC, LHD)