vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

ABOUT US
Replace rear toothed belt cover (Y 17 DTL, with air conditioning, LDH) > < Oil circuit

Corsa C

J463052 Lower Toothed Belt Cover, Replace (Y 17 DTL, without AC, LHD)

1. Open bonnet

Caution!

On vehicles from model year 04 with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected. It must be recalibrated.

2. Disconnect battery

  • Detach ground cable

3. Remove air cleaner housing (1)

  • Remove wiring harness plug for hot film mass air flow meter (3)
    • Release in direction of arrow
  • Remove air intake hose (4)
    • Loosen clamps (5)
  • Remove bolt (2)
 Object Number: 2411064 Size: DEFAULT

4. Loosen front right wheel

5. Raise vehicle

6. Remove front right wheel

  • Remove 4 bolts

7. Raise vehicle

8. Detach ribbed V-belt cover

  • Remove 3 bolts (1)
  • Remove clip (arrow).
 Object Number: 2410600 Size: DEFAULT

9. Loosen coolant pump ribbed V-belt pulley (1)

  • Loosen bolts
 Object Number: 2411103 Size: DEFAULT

10. Detach ribbed V-belt

  • Tension ribbed V-belt tensioner in direction of arrow
    • With KM-913-A
  • Note! Mark running direction
 Object Number: 2411073 Size: DEFAULT

11. Remove coolant pump ribbed V-belt pulley

  • Remove bolts

12. Remove torsional vibration damper (1)

  • Remove 4 bolts
 Object Number: 2411100 Size: DEFAULT

13. Detach upper toothed belt cover

  • Unscrew 3 lower bolts
  • Note! Note dissimilar bolt lengths

14. Detach alternator wiring harness

  • Disconnect wiring harness plug (1)
  • Unscrew nut (2)
  • Unclip wiring harness
 Object Number: 2411191 Size: DEFAULT

15. Lower vehicle

16. Remove wiring trough (1)

  • Unclip vacuum lines (2)
  • Unclip wiring trough
    • 2 clips (arrows)
  • Remove bolt (3)
 Object Number: 2411071 Size: DEFAULT

17. Remove upper toothed belt cover

  • Remove 5 upper bolts
  • Note! Note various lengths of bolts. Pull upper toothed belt cover out of guide bushing of lower toothed belt cover and remove carefully
 Object Number: 2404431 Size: DEFAULT

18. Raise vehicle

19. Remove lower toothed belt cover

  • Loosen 3 bolts
 Object Number: 2411099 Size: DEFAULT

20. Install lower toothed belt cover

  • Tighten bolts (9.8 Nm / 7.2 lbf. ft.)

21. Lower vehicle

22. Attach upper toothed belt cover

  • Note! When installing toothed belt cover, pull lower corner forwards. Ensure correct seating of guide bushing. Note various lengths of bolts.
  • Tighten 5 bolts (9.8 Nm / 7.2 lbf. ft.)

23. Attach wiring trough

  • Clip-in wiring trough
  • Clip in vacuum lines
  • Tighten bolt
  • Clip in alternator wiring harness

24. Raise vehicle

25. Install alternator wiring harness

  • Connect wiring harness plug.
  • Tighten nuts

26. Fasten upper part of toothed belt cover

  • Tighten 3 bolts (9.8 Nm / 7.2 lbf. ft.)
  • Note! Note various lengths of bolts.

27. Install torsional vibration damper

  • Tighten bolts (19.6 Nm / 14.5 lbf. ft.)

28. Attach coolant pump ribbed V-belt pulley

  • Screw in bolts

29. Install ribbed V-belt

  • Note! Observe running direction and installation position
  • Release ribbed V-belt tensioner

30. Tighten coolant pump ribbed V-belt pulley

  • Tighten bolts (9.8 Nm / 7.2 lbf. ft.)

31. Attach ribbed V-belt cover

  • Tighten bolts
  • Install clip

32. Lower vehicle

33. Mount right front wheel

  • Screw in bolts

34. Lower vehicle

35. Fasten right front wheel

  • Tighten bolts (110 Nm / 81 lbf. ft.)

36. Install air cleaner housing

  • Tighten bolt
  • Fasten air intake hose.
    • Tighten clamp (3.5 Nm / 2.6 lbf. ft.)
  • Connect wiring harness plug to hot film mass air flow meter

37. Connect battery

38. Calibrate steering angle sensor

  • Switch on ignition

Note:   Rotate the steering wheel one time from its right-hand to its left-hand stop.

39. Program volatile memories

40. Close bonnet

Replace rear toothed belt cover (Y 17 DTL, with air conditioning, LDH) > < Oil circuit