Vauxhall Workshop Service and Repair Manuals

J700100 Starter, Remove and Install (Y 17 DTL, without AC, LHD)

1. Open bonnet

Caution!

On vehicles from model year 04 with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected. It must be recalibrated.

2. Disconnect battery

• Detach ground cable

3. Release upper part of starter Remove upper bolt (arrow) Detach ground cable 4. Raise vehicle

5. Remove shift guide bracket (1) Remove retaining clip (2) From shift link (3) Remove bolt (4) Remove from splines

6. Detach wiring harness plug (1) From crankshaft pulse pick-up (2)

7. Detach vacuum hose (3)

• From charge pressure control solenoid valve

8. Remove oil return hose (5) Place collecting basin underneath. From cylinder block Release clamp 9. Remove atmospheric pressure sensor bracket Remove 2 bolts (4) 10. Remove wiring harness for starter Remove bolt (1), nut (2) 11. Remove starter Remove lower bolt

12. Install starter

• Insert starter
• Screw in bolts
• Tighten lower bolts (38.2 Nm / 28.1 lbf. ft.)

13. Attach wiring harness for starter

• Tighten bolt, nut

14. Attach atmospheric pressure sensor bracket

• Tighten bolts (9.8 Nm / 7.2 lbf. ft.)

15. Remove oil return hose

• Tighten clamp (3.5 Nm / 2.6 lbf. ft.)

16. Attach vacuum hose

17. Connect wiring harness plug for crankshaft pulse pick-up

18. Attach shift guide bracket

• Tighten bolt (20 Nm / 15 lbf. ft.)
• Attach retaining clip

19. Lower vehicle

20. Fasten upper part of starter

• Tighten bolt (60 Nm / 44.5 lbf. ft.)
• Note! Connect ground cable

21. Connect battery

22. Calibrate steering angle sensor

• Switch on ignition

Note:   Rotate the steering wheel one time from its right-hand to its left-hand stop.

23. Check and correct engine oil level

• Observe specified engine oil quantity
• Start engine and allow to run until oil pressure telltale extinguishes.
• Check engine oil level, if necessary correct.

24. Program volatile memories

25. Close bonnet