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Vauxhall Workshop Service and Repair Manuals

Overhaul valve body assembly (AF13-II) > < Remove and install valve body assembly (AF13-II)

Remove and install valve body assembly (transmission removed) (AF13-II)

  Remove

1.   Drain transmission fluid.
•   Place collecting pan underneath.
•   Detach oil drain bolt from transmission
2.   Remove transmission
3.   Attach KM-910 (2) to transmission
•   Attach assembly to bracket KM-113-2 (1) and lock in horizontal position
4.   Detach valve body cover from transmission
•   Unscrew 13x bolts (arrows)
Note:   Fluid escapes. Place pan underneath.
Object Number: 2399790  Size: DEFAULT


5.   Disconnect solenoid wiring harness plug (4) of 1-2 / 3-4 gearshift
6.   Disconnect solenoid wiring harness plug (3) of 2-3 gearshift
7.   Disconnect converter clutch wiring solenoid valve harness plug (5)
8.   Disconnect pressure regulator wiring harness plug (2)
9.   Disconnect neutral shift solenoid valve wiring harness plug (1)
10.   Remove wiring harness with fluid temperature sensor (6) from support and uncover
11.   Unhook connecting rod (7) from toothed section
•   Unscrew 8x bolt (arrows)
Note:   Note differing bolt lengths
•   Pull valve body back carefully
12.   Remove valve body.
Object Number: 2400457  Size: DEFAULT


  Install

13.   Insert new seal rings (1) with assembly grease into transmission housing
14.   Hook connecting rod into toothed section
•   Insert valve body into transmission housing
15.   Attach valve body to transmission
•   Tighten 8x bolt 10 Nm
Note:   Note differing bolt lengths
16.   Connect wiring harness plugs of solenoid valves and pressure regulator
17.   Insert wiring harness into retaining clamps with temperature sensor
Object Number: 2400458  Size: DEFAULT


18.   Clean sealing surfaces
•   Remove sealant residues
19.   Attach valve body cover to transmission
•   Recut thread for bolts in transmission housing
•   Re-cut threads of bolts
Coat with locking compound
•   Coat valve body cover with sealing compound
•   Tighten valve body cover 25 Nm
20.   Attach oil drain bolt to transmission with new seal ring
•   Tighten bolt 40 Nm
21.   Detach assembly from bracket KM-113-2
•   Detach KM-910 from transmission
22.   Install transmission
23.   Check and correct transmission fluid level LUREF_1.gif

Overhaul valve body assembly (AF13-II) > < Remove and install valve body assembly (AF13-II)