vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Differential gear cover gasket, replace (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA) > < Replace end shield cover gasket (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA)

End Shield Gasket, Replace (F13/F13 MTA/F17/F17 new/ F17+/ F17+ MTA)

  Remove

1.   Remove upper and lower engine covers
•   If present
2.   Remove shift mechanism cover (1)
•   F13/F17/F17 new/F17+
3.   Remove and install transmission shift module
•   F13 MTA/F17+ MTA
4.   Remove reversing lamp switch (3) LUREF_1.gif
5.   Remove front axle body
6.   Remove left engine damping block (2)
•   From engine damping block main bracket
7.   Remove end shield cover
8.   Remove left front protective panelling LUREF_1.gif
9.   Screw in guide pins KM-6155 (arrows)
Note:   KM-6155 guides end shield during removal and assembly in order to prevent damage to the main equipment seal ring.
Object Number: 2410005  Size: DEFAULT


10.   Lower engine and transmission on engine bridge MKM-883-1 by approx. 5 cm.
11.   Detach end shield from transmission
•   4 bolts (arrows)
Important:   Fluid escapes Place collecting basin underneath.
12.   Remove end shield
Note:   Pay attention to magnet (2) and spacer washer (1) for reverse idler axle (remove if necessary).
13.   Remove gasket
14.   Check all parts for damage and wear
Object Number: 2410006  Size: DEFAULT


  Install

15.   Remove gasket remnants and clean sealing surfaces
16.   Insert new gasket
•   Stick new gasket to transmission housing sealing surface with grease
17.   Insert end shield into transmission housing
Note:   Pay attention to magnet (2) and spacer washer (1) for reverse idler axle.
18.   Attach end shield to transmission housing
•   Tighten 4 new bolts (arrows) 22 Nm
19.   Remove guide pins KM-6155
20.   Attach end shield cover with new gasket LUREF_1.gif
21.   Lift engine and transmission to installation position
•   With engine bridge MKM-883-1
Object Number: 2410006  Size: DEFAULT


22.   Install front axle body
•   Align engine and transmission unit
23.   Install left front protective panelling LUREF_1.gif
24.   Install new bolts for left engine damping block (2)
•   Tighten new bolts 80 Nm + 60° – 75°
25.   Install reversing lamp switch (3)
•   Tighten switch 20 Nm
26.   Install gearshift cover (1)
•   F13/F17/F17 new/F17+
•   MTA
27.   Install upper engine cover
Note:   If present.
Object Number: 2403343  Size: DEFAULT


28.   Check transmission fluid level and correct if necessary
•   F13/F17/F17 new/F17+
•   F13 MTA/F17+ MTA
29.   Install lower engine cover
Note:   If present.

Differential gear cover gasket, replace (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA) > < Replace end shield cover gasket (F13/F13 MTA/F17/F17 new/F17+/F17+ MTA)