vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Control Unit > < Replace multivalve (Euro 5)

Replace injection solenoid valve (Euro 5)

Warning:   When working on the LPG system, the multivalve shut-off valve must be closed BY HAND. Work may only be performed by trained personnel. Faulty installation can lead to fire or explosion, which is a danger to life and limb.

Important:   Observe safety regulations for gas-driven vehicles (natural gas / Liquefied Petroleum Gas LPG).

  Remove

1.   Close shut-off valve
2.   Open bonnet
3.   Disconnect battery
•   Detach earth connection
4.   Separate gas line at gas line filter
•   Detach clamp
•   Detach gas line at gas line filter
Note:   When opening the clamp, drain the residual gas to atmosphere.
5.   Undo injection module (1)
•   Unscrew 2x screw (2)
Note:   Carefully fold the injection module forwards.
Object Number: 23676993  Size: DEFAULT


6.   Detach retaining plate (2) for injector module
•   Disconnect 4x wiring harness plugs
Note:   Note the order of the wiring harness plugs. The letters on the fuel distributor pipe do not apply.
•   Unscrew 4x bolts (1)
Object Number: 10686640  Size: DEFAULT


7.   Remove injector solenoid valve (1) for injector module (2)
•   Withdraw injector solenoid valve from injector module
Note:   Withdraw injector solenoid valve from injector module without using tools. Be careful not to damage the injector module.
Object Number: 10686641  Size: DEFAULT


  Install

8.   Attach injector solenoid valve for injector module
•   Install injector solenoid valve
Note:   Press injector solenoid valve into injector module without tools. Check for firm seat and no damage to injector module.
9.   Attach retaining plate
•   Fit 4x screws
•   Connect 4x wiring harness plug
Note:   Connect wiring harness plugs in order noted. The letters on the injector module do not apply.
10.   Install injector module
•   Fit 2x screws
11.   Connect gas line to gas line filter
•   Connect gas line to gas line filter
•   Attach clamp
Note:   Replace clamp.
12.   Open shut-off valve
13.   Connect battery
•   Attach earth connection
14.   Program volatile memories
15.   Carry out leak test and repair any leaks LUREF_1.gif
16.   Close bonnet

Control Unit > < Replace multivalve (Euro 5)