vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Coolant Pump, Remove and Install > < Radiator (With Air Conditioning), Remove and Install

 

Coolant Flange (DIS Ignition Module Adapter), Remove and Install  

Notice: 

F 4100 shows X 18 XE, X 20 XEV.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove lower coolant hose from radiator - collect escaping coolant.  

Disconnect wiring harness plug from coolant temperature sender, coolant temperature sensor, oxygen sensor, tank vent valve and DIS ignition module and remove.  

In X 18 XE, X 20 XEV: Disconnect wiring harness plug from exhaust gas recirculation valve.  

Detach vacuum hose (2) from tank vent valve - when detaching the vacuum hose from the valve body, ensure that the valve connection is not damaged. Damaged valves must be replaced.  

Object Number: 616201  Size: DEFAULT  Important!   

Damaged valve connections may lead to vehicle fires as a result of leaks.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Detach DIS ignition module (3) from adapter.  

In X 18 XE, X 20 XEV: Pull vacuum hose (1) from exhaust gas recirculation valve.  

Object Number: 2392796  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

In X 18 XE, X 20 XEV: Remove secondary air combination valve - see operation "Secondary Air Combination Valve, Remove and Install (X 18 XE, X 20 XEV)" in group "L".  

Remove fastening bolts (1) and remove DIS ignition module adapter.  

Object Number: 616195  Size: DEFAULT  Clean   

Remove gasket remnants and clean sealing surfaces.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Connect DIS ignition module adapter with new seal to cylinder head - tightening torque (M8) 20 Nm / 15 lbf. ft., (M10) 30 Nm / 22.1 lbf. ft. Connect DIS ignition module to DIS ignition module adapter - tightening torque 8 Nm / 5.9 lbf. ft.  

Connect vacuum hose to tank vent valve. Attach wiring harness plug to coolant temperature sender, coolant temperature sensor, oxygen sensor, tank vent valve and DIS ignition module and connect.  

Object Number: 2392797  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

For X 18 XE, X 20 XEV: Install secondary air combination valve - see operation "Secondary Air Combination Valve, Remove and Install (X 18 XE, X 20 XEV)" in group "L".  

Attach vacuum hose and wiring harness plug to exhaust gas recirculation valve.  

Install lower coolant hose on radiator.  

Top up cooling system - see operations "Cooling System, Top up and Bleed" and "Cooling System, Check for Leaks".  

 

 


Related Literature Units
-
-
-

Coolant Pump, Remove and Install > < Radiator (With Air Conditioning), Remove and Install