volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Glazing/window mechanism > < Renewing rear bumper side part - Scirocco
Body repair work.
Renewing bumper covering - Golf, Jetta
Painting of Citi Golf polypropylene bumpers

Facilities and equipment

Devilbiss J.G.A. 544 51 Siphon feed gun or equivalent

Process materials

- Hexane (Benzine)

- 864 Polypropylene Primer (R. F. U.)

- PLA 68

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2 K Raven Matt Black "smooth"

- PLA 67

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2 K Citi Golf White

- PLA 84

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2 K Cloud Grey

- BCH 614

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Charcoal Grey B/Coat

- PPH 1

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Matt Clear Coat

- INT 200

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Hardener For Matt Clear Coat

- INT 244

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Hardener For PLA Materials

- ATH 300

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Reducer

Note:

All above materials are available from Plascon Agents.

Process sequence

  • ‒ Remove dust by wiping or blowing with compressed air.
  • ‒ Hexane (Benzine) wipe bumper to ensure surface is free of any release agent, grease or dirt.
  • ‒ Apply a uniform wet coat of adhesion promoter 864 Polypropylene primer to entire bumper.
  • ‒ Flash off for 5 minutes.

Note:

Do not flat the adhesion promoter.

2 K Topcoat Application

    • ‒ Apply a mist coat followed by a medium wet coat of paint to entire bumper.
    • ‒ Flash off for 3 minutes.
    • ‒ Apply another two medium wet coats of paint to entire bumper.
    • ‒ Flash off for 5 minutes.
    • ‒ Bake for 30 minutes at 60 C or airdry for 24 hours.

Glazing/window mechanism > < Renewing rear bumper side part - Scirocco