volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing turbocharger > < Fitting location of air recirculation valve for turbochargerN249

Golf Mk5

Fitting hose connections with plug-in connectors
Fitting hose connections with plug-in connectors
  Caution
The seal in the plug-in connector can be damaged if the securing clip is in the locked position when fitting the connector. This can cause leakage. Observe installation instructions.
Removing:
   
–  Release plug-in connector by pulling out retaining clip -arrow-. Separate hose/pipe without tools.
Installing
–  If renewed, place oil seal in groove of charge air hose. Make sure that the seal is correctly seated in the groove all round the complete circumference and that it is not twisted.
–  Lubricate sealing surface and seal with oil.
  N21-0184
–  Bring retaining clip to release position -1-.
–  Push charge air hose into coupling to stop.
–  Bring securing clip to locking position -2- and then push charge air hose again.
–  Check if connector coupling seats correctly and is properly engaged by pulling hose.
  N21-10133

Removing and installing turbocharger > < Fitting location of air recirculation valve for turbochargerN249