volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - exhaust system, Golf with four-wheel drive > < Assembly overview - exhaust system, engine codes AXW, BLX
Assembly overview - exhaust system, engine codes BLY, BVZ
   
Assembly overview - exhaust system, engine codes BLY, BVZ
1 - 25 Nm
q   Renew
q   Coat studs of exhaust manifold with high-temperature paste
2 - Lambda probe -G39-
q   55 Nm
q   Bank 1, probe 1
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body
q   Colour of connector: black.
3 - Catalytic converter
q   With front exhaust pipe.
q   Protect from damage by knocks and impact.
q   With flexible connection (de-coupling element).
q   Do not bend flexible connection more than 10° - otherwise it can be damaged.
q   Removing and installing → Chapter
q   Aligning exhaust system free of stress → Chapter
4 - Lambda probe after catalytic converter -G130-
q   55 Nm
q   Bank 1, probe 2
q   Grease only the threads with high-temperature paste. The paste must not penetrate into the slots on the probe body
q   Colour of connector: brown.
5 - Rubber mounting
q   Renew if damaged.
6 - Threaded union
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
7 - Rear silencer
q   In initial equipment, component with centre silencer. Can be renewed individually for repair purposes
q   Aligning exhaust system free of stress → Chapter.
q   Separate exhaust system → Chapter.
8 - Mounting
q   Renew if damaged.
9 - 25 Nm
10 - Rear clamp
q   For separate replacement of centre and rear silencers
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
11 - Centre silencer
q   Combined in one unit with rear silencer as original equipment. Can be renewed individually for repair purposes
q   Aligning exhaust system free of stress → Chapter
q   Separate exhaust system → Chapter
12 - 25 Nm
13 - Front clamp
q   Align exhaust system free of stress before tightening clamp → Chapter
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
14 - Threaded union
q   Tighten bolted connections evenly. Specified torque and installation position → Chapter
15 - Mounting
16 - Mounting
q   Renew if damaged.
17 - Gasket
q   Renew

   

Assembly overview - exhaust system, Golf with four-wheel drive > < Assembly overview - exhaust system, engine codes AXW, BLX