Volkswagen Workshop Service and Repair Manuals

Vehicles with 1.4 l TSI engine and dual clutch gearbox (DSG), 103 kW and 125 kW Vehicles with 1.4 l TSI engine and dual clutch gearbox (DSG), 90 kW → Chapter Special tools and workshop equipment required

t  Torque wrench -V.A.G 1331-

t  Torque wrench -V.A.G 1332- Removing: –  Disconnect battery → Chapter.

–  Pull off vacuum hose at engine cover panel -arrow-. –  Pull off engine cover upwards from its rubber mountings -1- and remove it in -direction of arrow-. –  Remove air filter housing → Power unit; Rep. gr.24.

–  Release and disconnect connector -1-.

–  Slide protective cap -1- off solenoid switch in direction of -arrow-.

–  Unscrew securing nut -1- and remove positive wire -2- from connector thread of solenoid switch.

–  Remove upper securing bolt of starter -arrow-. –  Remove noise insulation → General body repairs, exterior; Rep. gr.50.

–  Remove charge air hose -1-.

–  Remove lower securing bolt of starter -arrow-. –  Remove starter -1- from vehicle upwards. Installing: Install in the reverse order of removal. When doing this, note the following: –  Tighten threaded connections to specified torques → Chapter.