volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing brake pedal > < Assembly overview
Separating brake pedal from, and clipping to, brake servo
Separating brake pedal from, and clipping to, brake servo
Special tools and workshop equipment required
   
t  Release tool -T 10159-
Separating
–  Pull storage compartment out of trim mounting on left on drivers side.
–  Unbolt knee airbag from retainer → General body repairs, interior; Rep. gr.69.
–  Remove footwell vent → Heater, air conditioning system; Rep. gr.80.
  W00-1293
–  First press brake pedal in direction of brake servo and hold.
2 - Push rod
3 - Retaining lugs
–  Insert release tool -T 10159- and pull in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, brake pedal must not be allowed to move backwards). This action will press retaining lugs -3- of mounting off ball head of plunger rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T 10159- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Clipping brake pedal to brake servo
  N46-10006
–  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place.
Continue installation in reverse order.
  A47-0034

Removing and installing brake pedal > < Assembly overview