volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing selector unit > < Installing
Repairing gearbox housing and clutch housing
   
Repairing gearbox housing and clutch housing
Special tools and workshop equipment required
t  Centring mandrel -12 - 551-
t  Drift -2026-
t  Thrust piece -T40008-
t  Torque wrench -V.A.G 1331-
t  Sealant -AMV 188 200 03-

   
1 - Clutch housing
q   If renewed, adjust differential → Chapter
2 - Input shaft seal
q   Lever out with a screwdriver
q   Driving in → Fig.
3 - Ball stud
q   Removing and installing → Item
4 - Oil seal for right flange shaft
q   Renewing with gearbox installed → Chapter
5 - Oil filler plug, torque setting → Fig.
6 - Shim
q   For differential
q   Determining thickness → Chapter
7 - Tapered roller bearing outer race
q   For differential
q   Pressing out of and into clutch housing → Chapter
q   If renewed, adjust differential → Chapter
8 - Bolt, 5 Nm + turn 90° further
q   Always renew
9 - Tapered roller bearing outer race
q   For differential
q   Pulling out of and pressing into clutch housing → Chapter
q   If renewed, adjust differential → Chapter
10 - Dowel sleeve
q   Qty. 2
11 - Gearbox housing
q   If renewed, adjust differential → Chapter
12 - Oil drain plug, torque setting → Fig.
13 - Oil seal for left flange shaft
q   Renewing with gearbox installed → Chapter
14 - Sleeve
q   For selector shaft
q   Driving out → Fig.
q   Driving in → Fig.
15 - Cover plate
q   Apply sealant -AMV 188 200 03- before bolting on.
16 - Retaining ring
q   Insert in groove of cylindrical roller bearing
17 - Retaining ring
q   Insert in groove of cylindrical roller bearing
18 - Cylindrical roller bearing
q   For input shaft
q   Pulling out and pressing in → Item
19 - Cylindrical roller bearing
q   For output shaft
q   Pulling out and pressing in → Item
20 - Plug
q   Present on some gearboxes
q   Insert into hole in clutch housing.

   
Driving in input shaft oil seal flush
  A34-0309
Driving out selector shaft sleeve -A-
  A34-0312
Driving in selector shaft sleeve -A- to stop
  N34-10197

Repairing selector unit > < Installing