volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing master cylinder > < Removing and installing clutch pedal (RHD vehicles)
5-Speed manual gearbox 02A
Servicing clutch control
Assembly overview - Hydraulic system
 
N30-0023
  • Brake fluid reservoir
  • Supply hose
  • Master cylinder
    • ◆ Removing and installing on LHD vehicles
  • Master cylinder
    • ◆ Removing and installing on RHD vehicles
      => Page 30-18
  • Master cylinder
    • ◆ Mounting bracket
  • Master cylinder rod
 
N30-0023
  • Retainer
    • ◆ Replace only with master cylinder removed
    • ◆ Removing =>Fig.1
    • ◆ Pressing on =>Fig.2
  • Clutch pedal
    • ◆ Removing and installing on LHD vehicles
      => Page 30-7
    • ◆ Removing and installing on RHD vehicles
      => Page 30-12
  • Self-locking hexagon nut, 25 Nm
    • ◆ Always renew
  • Pipe union, 20 Nm
  • Hose assembly
    • ◆ Allocate for LHD and RHD vehicles from Parts catalogue
 
N30-0023
  • Bracket
    • ◆ Secured to bodywork
  • Dust cap
  • Bleed valve
    • ◆ Bleeding clutch system
      => Page 30-20
  • Slave cylinder
    • ◆ Remove the following components before removing slave cylinder:
    • ‒ Gear selector cable from gear selector lever
    • ‒ Relay lever and actuating arm for gate selector cable => Page 34-7
    • ◆ After installing adjust gear selector mechanism
  • Collared securing bolt, 25 Nm
 
N30-0023
  • Gearbox
  • Support bracket
  • Hose bracket
    • ◆ Secure to control cable/gear selector cable support bracket
 
N30-0024

→ Fig.1     Lever retainer -A- off in direction of arrow

 
N30-0025

→ Fig.2     Press master cylinder operating rod in retainer -A- in direction of arrow

Removing and installing master cylinder > < Removing and installing clutch pedal (RHD vehicles)