volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Gear wheels > < General repair notes|Shims
Synchro-rings
Synchro-rings
t  Do not interchange. When reusing synchro-rings, always fit to the same synchromeshed gear.
t  Check for wear and renew if necessary.
   
t  Check grooves -arrow 1- of synchro-ring -A- and inner ring for flat spots (worn grooves).
t  If synchro-rings are coated, coating must not be damaged.
t  If an intermediate ring -B- is installed, check the outer friction surface -arrow 2- and inner friction surface -arrow 3- of this intermediate ring for »scoring«, »signs of abnormal wear« and »blue discolouration (due to overheating)«.
t  Check cone of synchromeshed gear for »scoring« and »signs of abnormal wear«.
t  Moisten synchromesh mechanism with gear oil before installing.
  N35-10107

Gear wheels > < General repair notes|Shims