Polo Mk5: Power transmission
Also for this vehicle: Polo Mk3, Polo Mk4.
Steering & suspension
Body & interior
General
Transmission
Engine
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
5-speed manual gearbox 02T98 pages
Technical data19 pages
Clutch, control33 pages
Repairing clutch mechanism31 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster, Polo 2010 ?
- Distinguishing between clutch pedal switchesF36
Removing and installing, adjusting clutch pedal switchF36 with round housing3 pages
Removing and installing clutch pedal switchF36 with round housing3 pages
Removing and installing mounting bracket with master cylinder, Polo 2010 ?3 pages
Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD3 pages
Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD3 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch
Gearbox mechanics,operation, construction,diff.32 pages
Repairing selector mechanism13 pages
- Installation position of selector mechanism
- Overview of selector mechanism
- Assembly overview - selector lever knob and cover, Polo 2010 ?
- Removing and installing gear knob and cover, Polo 2010 ?
- Repairing gear lever and selector housing (from 06.06)
- Assembly overview - removing and installing selector cables
Removing and installing gearbox, Polo 2010 ?4 pages
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox10 pages
- Overview - gearbox
- Assembly overview
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
Dismantling and assembling procedure4 pages
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock12 pages
Renewing flange shaft oil seals with gearbox installed7 pages
Differential5 pages
Dismantling and assembling differential2 pages
5-speed manual gearbox 02R112 pages
Technical data16 pages
Clutch, control33 pages
Repairing clutch mechanism31 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster, Polo 2010 ?
- Distinguishing between clutch pedal switchesF36
Removing and installing clutch pedal switchF36 with rectangular housing3 pages
Removing and installing clutch pedal switchF36 with round housing3 pages
Removing and installing mounting bracket with master cylinder, Polo 2010 ?3 pages
Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD3 pages
Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD3 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch
Gearbox mechanics,operation, construction,diff.36 pages
Repairing selector mechanism13 pages
- Installation position of selector mechanism
- Overview of selector mechanism
- Assembly overview - selector lever knob and cover, Polo 2010 ?
- Removing and installing gear knob and cover, Polo 2010 ?
- Repairing gear lever and selector housing (from 06.06)
- Assembly overview - removing and installing selector cables
Removing and installing gearbox, Polo 2010 ?4 pages
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Assembly overview
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - removing and installing cover for gearbox housing and 5th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
- Repairing gearbox housing and clutch housing
- Dismantling and assembling selector mechanism on gearbox side (selector shaft can be removed from selector mechanism cover)
- Dismantling and assembling selector mechanism on gearbox side (selector shaft cannot be removed from selector mechanism cover)
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation11 pages
Input shaft5 pages
Output shaft4 pages
Final drive, differential, differential lock16 pages
Renewing flange shaft oil seals with gearbox installed11 pages
- Distinguishing seals for right flange shaft
Renewing seal and sleeve together (one-piece seal and sleeve for right flange shaft)3 pages
- Adjustment overview
Differential4 pages
6-speed automatic gearbox 09G72 pages
Technical data17 pages
General repair notes12 pages
- Identification codes, engine allocation, Polo 2010 ?
Torque converter › Torque converter5 pages
Automatic gearbox, control, assembly, housing29 pages
Connecting »tester«2 pages
- Electrical and electronic components and their locations
Multifunction switchF1254 pages
- Emergency release of selector lever
- Removing and installing selector lever handle
- Transporting gearbox
Checking ATF level and topping up4 pages
Automatic gearbox, gears, control18 pages
- Renewing oil seal for selector shaft
Removing and installing valve body6 pages
Removing and installing wiring harness for solenoid valves and senders5 pages
Final drive, differential, differential lock › Renewing oil seals for flange shafts3 pages
7-speed dual clutch gearbox 0AM89 pages
Technical data14 pages
- Gearbox identification
- Overview - power transmission
- Capacities
General repair notes9 pages
Clutch, control11 pages
Removing and installing dual clutch, gearboxes made up to 05.20115 pages
Removing and installing dual clutch, gearboxes made from 06..2011 onwards5 pages
- Removing and installing oil seals at clutch end
Gearbox mechanics,operation, construction,diff.36 pages
- Renewing gear oil
- Selector mechanism in vehicles up to 02.2009
- Emergency release of selector lever
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism from 03.2009 onwards3 pages
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
- Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed
- Moving mechatronic unit for dual clutch gearboxJ743 into »removal position« by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
"Removing and installing gearbox" (erWin overview)13 pages
- Notes on different vehicles, different gearboxes
- Removing gearbox; Polo 2010 ?, 1.2 l - 63 and 77 kW petrol engine
- Removing gearbox; Polo 2010 ?, 1.4 l - 63 kW petrol engine
- Removing gearbox; Polo 2010 ?, 1.6 l - 66 kW diesel engine
- Removing gearbox; Polo 2010 ?, 1.4 l - 132 kW petrol engine
- Installing gearbox
Torque settings »Gearbox to engine« and notes on assembly mounting6 pages
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation25 pages
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
Dismantling and assembling output shaft 3 - overview4 pages
- Calculating shims for gearbox housing
- Removing and installing parking lock
Final drive, differential, differential lock › Oil seals3 pages
6-speed manual gearbox 02U96 pages
Technical data17 pages
Clutch, control29 pages
Repairing clutch mechanism27 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster
Removing, installing and adjusting clutch pedal switchF363 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch
Gearbox mechanics,operation, construction,diff.32 pages
Repairing selector mechanism13 pages
- Checking gear oil
Dismantling and assembling gearbox10 pages
- Overview - gearbox
- Assembly overview
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gear
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
Dismantling and assembling procedure4 pages
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation6 pages
Final drive, differential, differential lock12 pages
Renewing flange shaft oil seals with gearbox installed7 pages
Differential5 pages