Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)04 · Clutch
04 · Transmission

Clutch plate and pressure plate

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Clutch mechanism (16V) › Clutch plate and pressure plate
ClutchClutch plate and pressure plate

CLUTCH PLATE AND PRESSURE PLATE

REMOVAL/REFITTING

  1. Install the flywheel locking tool N° 1.820.059.000 (A.2.0378).
  2. Install tool N° 1.820.108.000 (A.4.0144) in the clutch plate hub.
  3. Slacken the screws fastening the pressure plate to the engine flywheel.
Clutch plate and pressure plate assembly with tools and torque specifications

19 ÷ 23 Nm
1.9 ÷ 2.4 kgm

  1. Remove the pressure plate.
  2. Remove the clutch plate.
Clutch plate and pressure plate separated

CHECKS AND INSPECTIONS

  1. Check the gaskets for even wear and that the thickness of the clutch plate is not below the minimum specified.
Thickness "S" of clutch plate (mm)
New At the wear limit
7.7 6.1
Clutch plate with measurement indicator S
  • Check that there are no signs of burning or vitrification, that fastening is correct and that the springs are intact.

Check that the clutch plate hub is intact, runs smoothly and that there is no excessive play on the drive shaft coupling.

  • Check the working surfaces of the flywheel and pressure plate for signs of overheating, uneven wear, nicks or missing parts.
  1. Also check the thrust bearing for noise, excessive play and freedom of movement on the drive shaft. If necessary, change any worn parts.
  2. Check the clutch control fork for cracks, distortion and excessive wear in the working areas. Change it if necessary.
Clutch mechanism with tool inserted

Parts & tools for this job For 1994 Alfa Romeo 145/146

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