Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)03 · Engine
03 · Engine

Cylinder detection

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
M 2.10.3 Ignition - Injection (Twin Spark 16V) › Cylinder detection
EngineCylinder detection

Cylinder detection

Following the sequential and timed injection system, a timing sensor has been introduced (cam angle sensor): this makes it possible to detect which cylinder is in the bursting stroke when the engine is started, in order to be able to start the correct injection sequence. The sensor is formed of a Hall-effect device by which the voltage signal sent to the control unit "lowers" suddenly when the tooth machined on the camshaft pulley passes in front of the actual sensor; therefore a signal is sent every two turns of the crankshaft.

Conversely, the rpm sensor sends a reference signal for each turn of the engine and each subsequent tooth of the phonic wheel informs the control unit of an increase of the angular position of the crankshaft, so that injection is sent correctly from the suitable cylinder and the spark to the corresponding pair of cylinders.

Fuel pump

The control logic of the fuel pump carried out by the control unit (mainly based on the rpm signal) immediately cuts off the supply to the pump as soon as the engine stops.

Moreover, the pump will not operate with the key engaged and the engine not running.

In this car, this logic is integrated - in order to further higher the standards of safety - by the inertial switch device: this is an electromechanical switch which, in the event of heavy shocks, opens to cut off the circuit that takes the earth to the fuel pump, which stops instantaneously. This device is particularly important as an integration of the safety guaranteed by the logic of the control unit, especially if the car is hit from behind or in the case of other accidents in which the engine does not stop immediately.

Timing variator

This T.SPARK - 16 valve engine is fitted with an electro-mechanical-hydraulic timing variator which is connected to the camshaft and controls and adjusts intake timing (advance) in such a way that a larger amount of air is taken in. This device is activated by the control unit only after exceeding a determinate rpm and engine load to avoid adversely affecting correct operation of the engine at low speeds.

Percentage of exhaust gas recirculation

Nox (nitric oxide) is developed at high temperatures in the combustion chambers. To reduce these emissions an E.G.R. (Exhaust Gas Recirculation) system is adopted which by recirculating part of the exhaust gases, lowers the temperature, thus the Nox produced, in the combustion chambers.

In fact, part of the exhaust gas is withdrawn through the special EGR Valve and re-admitted to the intake box where it is mixed with the intaken air and burnt again in the engine. The EGR valve is modulated by a solenoid valve controlled by the injection control unit and, as a result of the type of control, in addition to reducing the amount of Nox, consumption levels are also optimised.

The percentage of exhaust gas to be returned to the engine is established by the control unit taking account of a specific characteristic curve which depends on the load, speed and temperature of the engine.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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