Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 155 Factory Service Manual (1992-1998)60 · Bodywork
60 · Body & interior

Preparation

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Preparation › Preparation
BodyworkPreparation

Preparation

  1. Working on a bench prepare for the installation of the front pillar and reinforcement.
    • Using a rotating brush clean the welding areas.
Illustrates door hinge assembly removal process
Illustration showing pillar and reinforcement components with callouts ①, ②, ③, (4), (10), (3)
  1. Working on a bench, cut the new pillar with a jig saw leaving enough margin for overlapping.
    • Using a rotating brush clean the welding areas on the vehicle and on the pillar.
  2. Install the two half-hinges.
Illustration showing pillar assembly with callouts ①, ②, ③, ④, A
Close-up illustration of pillar hinge area with callouts ③, ④, A
Close-up illustration of pillar lower section with callout ③
  1. Spread Type B electroweldable protection on the areas shown in the illustration.
    • Position the reinforcement in the pillar and lock the components.
  2. Using a spot welder operate as shown in the illustration.
Illustration showing tools: spot welder, paste applicator, can with brush
  1. Spread Type B electroweldable protection on the areas indicated in the illustration.
  2. Spread Type A electroweldable paste on the areas indicated in the illustration.
Illustration showing tools: spot welder, paste applicator, can with brush, directional arrows

Parts & tools for this job For 1992 Alfa Romeo 155

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