Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 155 Factory Service Manual (1992-1998)60 · Bodywork
60 · Body & interior

Positioning

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Welding and finishing the metal sheet › Positioning
BodyworkPositioning · page 1 of 2

Positioning

  1. Correctly position the rear side panel on the vehicle as shown in the illustration.
  2. Using the rear windscreen as a guide, check the correct alignment of the glass housing.
  • Secure the components to be welded, mate the edges and check the alignment.
  • Using a jig saw, trim the metal sheet and remove the excess.
Illustration showing rear side panel positioning with windscreen alignment guide and tools for trimming and securing components.

Welding and finishing the metal sheet

  1. Carry out seam welding using a MIG welder.
  2. Carry out intermittent welding using a MIG welder.
  3. Carry out filling welding using a MIG welder.
  4. Operating inside the vehicle, carry out filling welding using a MIG welder.
  5. Using a spot welder, operate as indicated in the illustration
Illustration showing spot welding operation with tool orientation and component alignment.
Detailed illustration of welding seam with multiple weld passes, part numbers, and dimensional markings.
Close-up illustration showing hand positioning for welding or trimming operation with dimensional marking.

Parts & tools for this job For 1992 Alfa Romeo 155

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