Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Vehicle characteristics and maintenance03 Engine – mechanical (Twin Spark)04 Fuel system (Twin Spark)05 Ignition, starting and charging (Twin Spark)06 Engine cooling (Twin Spark)07 Engine – mechanical (V6)08 Fuel system (V6)09 Ignition, starting and charging (V6)10 Engine cooling (V6)11 Electrical diagnosis – introduction and wiring diagram guide12 Electrical 01 – Power supply13 Electrical 02 – Fusebox14 Electrical 03 – Location of grounds15 Electrical 04 – Sidelights16 Electrical 05 – Main and dipped beam headlights17 Electrical 06 – Headlight alignment adjustment18 Electrical 07 – Rear and front fog lamps19 Electrical 08 – Direction indicators and hazard warning lights20 Electrical 09 – Stop lights21 Electrical 10 – Reversing lights22 Electrical 11 – Day lights23 Electrical 11A – Dim-dip device24 Electrical 12 – Interior lighting25 Electrical 13 – Instrument panel26 Electrical 14 – Check panel27 Electrical 15 – Provision for radio28 Electrical 15A – Radio system29 Electrical 16 – Cigar lighter30 Electrical 17 – Horns31 Electrical 18 – Windscreen wipers and washers, headlight washers32 Electrical 19 – Heated rear window and heated door mirrors33 Electrical 20 – Boot release control34 Electrical 21 – Door locking system35 Electrical 21A – Remote control door locking36 Electrical 21B – Anti-theft device37 Electrical 22 – Front power windows38 Electrical 22A – Front power windows (one-touch version)39 Electrical 23 – Rear power windows40 Electrical 24 – Adjustable heated seats41 Electrical 25 – Sunroof42 Electrical 26 – Heating, ventilation and air conditioning43 Electrical 27 – Starting and charging44 Electrical 28 – Engine cooling fan45 Electrical 29 – Motronic ignition and injection46 Electrical 29A – Alfa Romeo CODE immobiliser47 Electrical 30 – ABS48 Electrical 31 – Controlled damping suspension49 Electrical diagnosis – components key50 Clutch51 Gearbox and differential52 Axle shafts53 Front suspension54 Brakes55 Steering56 Rear suspension57 Wheels and tyres58 Electrical system59 Instrument panel and electronic instruments60 Bodywork61 Doors62 Boot and bonnet63 Interior trim64 External trim65 Heating and ventilation
Alfa Romeo 155 Factory Service Manual (1992-1998)03 · Engine – mechanical (Twin Spark)
03 · Engine

Generalities

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Illustrated index › Generalities
Engine – mechanical (Twin Spark)Generalities

GENERALITIES

The engine is of the 4 cylinder in line type in light alloy with a double on-head camshaft, timing variator and double static ignition and injection controlled by a single BOSCH MOTRONIC M1.7 control unit.

The clutch - gearbox - differential group is connected behind the engine and forms an integral part of the engine unit.

The engine itself is front mounted and set transversally with a 13° inclination forwards.

It is installed on the frame by suspension type mounts and fixed by two elastic damping supports. A third support of the compass type secures it to the suspension crossmember.

A rod between the engine and the body prevents excessive shaking of the engine.

The engines described below conform to the "USA 83" exhaust emissions regulations.

STRUCTURE

Engine block:

this is a single block in light alluminium and silicon with a high mechanical resistance and heat dissipation. The crankshaft is supported by five main supports. Grooving in the walls of the engine block permit the circulation of engine coolant and lubricating oil. For AR67202 (1995 c.c.) engines only, oil spray jets which cool the pistons are located at the base of the cylinders.

Cylinder liners:

these are in cast iron and are of the low resting type and directly lapped on the outside by the cooling liquid for a more rational heat dissipation (wet). The size of the cam is such that it is not deformed and is thus able to contain the gasses

Front cover:

this is in die-cast in aluminium alloy and completing the forward part of the engine block, protects the timing chain. The oil pump body is located in the lower part and the volute for the installation of the water pump rotor is located on the upper part.

Cylinder head:

this is of the monolith type, compact and chill-cast in aluminium and silicium alloy with a double camshaft with direct action valves arranged in a "V" of 46°. There are two ignition spark plugs for each cylinder. The conformation of the combustion chambers is optimal due to the position of the valves; at the same time the rectilinear intake ducts have a contained loading loss and permit maximum exploitation of the resonance, a distinct advantage with regard to volumetric performance.

Oil sump:

this is a structural part of the engine with mechanical functions in addition to that of containing the engine oil. It is made of die-cast aluminium with liquid silicone sealing.

The cylinder liners are supplied already coupled with their relative pistons and are divided into three dimensional classes.

Parts & tools for this job For 1992 Alfa Romeo 155

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