Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Vehicle characteristics and maintenance03 Engine – mechanical (Twin Spark)04 Fuel system (Twin Spark)05 Ignition, starting and charging (Twin Spark)06 Engine cooling (Twin Spark)07 Engine – mechanical (V6)08 Fuel system (V6)09 Ignition, starting and charging (V6)10 Engine cooling (V6)11 Electrical diagnosis – introduction and wiring diagram guide12 Electrical 01 – Power supply13 Electrical 02 – Fusebox14 Electrical 03 – Location of grounds15 Electrical 04 – Sidelights16 Electrical 05 – Main and dipped beam headlights17 Electrical 06 – Headlight alignment adjustment18 Electrical 07 – Rear and front fog lamps19 Electrical 08 – Direction indicators and hazard warning lights20 Electrical 09 – Stop lights21 Electrical 10 – Reversing lights22 Electrical 11 – Day lights23 Electrical 11A – Dim-dip device24 Electrical 12 – Interior lighting25 Electrical 13 – Instrument panel26 Electrical 14 – Check panel27 Electrical 15 – Provision for radio28 Electrical 15A – Radio system29 Electrical 16 – Cigar lighter30 Electrical 17 – Horns31 Electrical 18 – Windscreen wipers and washers, headlight washers32 Electrical 19 – Heated rear window and heated door mirrors33 Electrical 20 – Boot release control34 Electrical 21 – Door locking system35 Electrical 21A – Remote control door locking36 Electrical 21B – Anti-theft device37 Electrical 22 – Front power windows38 Electrical 22A – Front power windows (one-touch version)39 Electrical 23 – Rear power windows40 Electrical 24 – Adjustable heated seats41 Electrical 25 – Sunroof42 Electrical 26 – Heating, ventilation and air conditioning43 Electrical 27 – Starting and charging44 Electrical 28 – Engine cooling fan45 Electrical 29 – Motronic ignition and injection46 Electrical 29A – Alfa Romeo CODE immobiliser47 Electrical 30 – ABS48 Electrical 31 – Controlled damping suspension49 Electrical diagnosis – components key50 Clutch51 Gearbox and differential52 Axle shafts53 Front suspension54 Brakes55 Steering56 Rear suspension57 Wheels and tyres58 Electrical system59 Instrument panel and electronic instruments60 Bodywork61 Doors62 Boot and bonnet63 Interior trim64 External trim65 Heating and ventilation
Alfa Romeo 155 Factory Service Manual (1992-1998)03 · Engine – mechanical (Twin Spark)
03 · Engine

Crankshaft:

Make
Alfa Romeo
Model
155 Factory Service Manual
Year
1992–1998
Section
Moving parts & auxiliary organs › Crankshaft:
Engine – mechanical (Twin Spark)Crankshaft: · page 1 of 2

Crankshaft:

this is forged in high resistance bonded steel is soft nitrided. This treatment decreases wear and increases reliability (resistance to fatigue).

It rests on five main supports and shoulders on the central main support.

Eight counterweights arranged through 180° accurately balance the rotating masses.

A channel runs inside the shaft for the lubrication of the main and rod journals.

Main and rod bearing halves:

these are of the three-metal, thin shell type are divided into three dimensional classes to contain the radial play. There are two holes and a circumference groove for the passage of oil located on the front, central and rear main bearing halves.

Flywheel:

this is in cast iron, balanced, and with a ring gear in tempered steel.

Pistons - rods:

the pistons are in silicium-aluminium alloy with self-heating inserts and are divided into three dimensional classes. To ensure correct installation an arrow is stamped onto the piston ceiling which indicates the direction of rotation of the engine.

The rods are in hardened and tempered alloy, with a bushing in copper alloy inserted for the coupling with the gudgeon pin of the piston.

The piston - rod assembly has been lightened to reduce the moving masses.

AUXILIARY ORGANS

Timing:

direct drive by double chain with cemented and tempered on-head camshafts in steel alloy. A reference notch for correct timing has been engraved onto the central journal of the camshaft and relative cap.

The lightweight tappets, of the mechanical type, are composed of a valve cup in alloy steel in contact with the cam.

The control of the valve cup is transmitted to the valve by a cap, in tempered carbonitrided steel, used to regulate the valve clearance.

Particularly important is the introduction of sodium into the exhaust valve which improves the dissipation of the heat to which they are subjected.

The valve seats are sintered in material suitable for operation with unleaded petrol.

Timing variator:

This is of the simplified type which ensures great precision of timing, rapid intervention and high mechanical reliability.

In order to reduce the size of the engine, the actuation valve has been included in the intake manifold with suitable channeling, also present on the cylinder head, which regulates the flow of oil to the variator.

  • This device varies the intake valve timing on the basis of engine loading. This parameter is received and processed by the MOTRONIC control unit in the form of an electric signal sent by the air-flow meter as a command, to the solenoid, by way of a relay.

Parts & tools for this job For 1992 Alfa Romeo 155

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