Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo 159 Factory Service Manual (2005-2011)08 · Engine
08 · Engine

Exhaust pipe assembly r r

Make
Alfa Romeo
Model
159 Factory Service Manual
Year
2005–2011
Section
Exhaust pipes and silencers › Exhaust pipe assembly r r
EngineExhaust pipe assembly r r

EXHAUST PIPE ASSEMBLY R R

Operation 1076B12 · EXHAUST PIPES AND SILENCERS

1.9 JTD 8V, 1.9 JTD 16V, 2.4 JTD 20V

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

1. Undo bolts (1a) and nuts (1b) and remove the particulate filter bracket (1c).

EXHAUST PIPE ASSEMBLY R R

1. Loosen the bands and disconnect the hoses from the rigid pipes for the particulate filter differential pressure sensor.

EXHAUST PIPE ASSEMBLY R R

1. Unscrew and remove the exhaust gas temperature sensor on the particulate filter.

EXHAUST PIPE ASSEMBLY R R

1. Undo the nuts fixing the intermediate exhaust pipe to the particulate filter.

EXHAUST PIPE ASSEMBLY R R

1. Position a hydraulic jack (1a) equipped with a tool (1b) for supporting the particulate filter.

2. Release the exhaust pipe assembly from its flexible blocks and remove.

EXHAUST PIPE ASSEMBLY R R

Refitting

- Place the rear exhaust silencer in its housing and secure to the flexible supports.

- Remove the hydraulic jack with the suitable tool for supporting the fuel tank.

1. Tighten the nuts fixing the intermediate exhaust pipe to the particulate filter to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Intermediate exhaust pipe with flexible sectionNutsM8(D.P.F. particle filter side) 1.2 - 2.6

1.9 JTD 8V

1.9 JTD 16V

2.4 JTD 20V

EXHAUST PIPE ASSEMBLY R R

1. Place the exhaust gas temperature sensor back in its housing on the particulate filter and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Exhaust gas temperature sensor on particle filterM14(D.P.F. particle filter side) 4.5

1.9 JTD 8V

1.9 JTD 16V

2.4 JTD 20V

EXHAUST PIPE ASSEMBLY R R

- Connect the hoses to the rigid pipes for the particulate filter differential pressure sensor and tighten the bands.

- Place the particulate oil filter bracket in its housing and secure it using the nuts and bolts.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

Parts & tools for this job For 2005 Alfa Romeo 159

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