FLYWHEEL SIDE OIL SEAL - REPLACE

Operation 1020D38 · OIL SEALS ON CRANKSHAFT

2.2 JTS

Removing

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R

Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

1. Release and remove the flywheel side oil seal.

Take care not to damage the oil seal seal during its removal.

Refitting

1. Place a new flywheel side oil seal (1a) in the housing using the tool (1b).

Op. 1024B22 ENGINE FLYWHEEL - R.R WITH CLUTCH REMOVED FOR VERSIONS WITH MANUAL GEARBOX

Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

Op. 1072C42 EXHAUST MANIFOLD LOWER BULKHEAD R R

Op. 1072C43 EXHAUST MANIFOLD UPPER BULKHEAD R R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 4410D10 FRONT SUSPENSION FRAME - R+R

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 4450B12 FRONT WHEELS (TWO) - R+R

Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

3.2 JTS

Removing

1. Unscrew bolts (1a) and (1b) securing the flywheel side oil seal sealing cover (1c).

- Prise out the sealant and remove the sealing cover with the flywheel side oil seal.

- Remove the flywheel side oil seal from the sealing cover.

Refitting

- Clean any residues of sealant from the mating surface between the flywheel side oil seal cover and the crankcase sump.

- Fit a new oil seal on the flywheel side oil seal cover.

1. Apply silicone sealant to the oil sump surface and the flywheel side oil seal cover.

- Place the flywheel side oil seal cover back in its housing using the bolts fixing the engine crankcase sump as a guide for positioning it correctly.

- Tighten the remaining bolts securing the flywheel side oil seal cover to the engine crankcase.

- Remove the bolts used as a guide and, in their place, screw in the bolts securing the oil seal cover to the engine crankcase and tighten them together with those fitted already.

2.4 JTD 20v

Removing

Op. 1810A20 CLUTCH - R + R

Op. 1024B10 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH MANUAL GEARBOX

1. Undo the bolts (1a), then remove the flywheel side oil seal cover (1b).

Refitting

- Clean any residues of sealant from the mating surface between the flywheel side oil seal cover and the crankcase sump.

- Apply silicone sealant to the mating surface of the crankcase sump and the flywheel side oil seal cover.

Apply a continuous strip of sealant, without breaks, taking care to ensure that it joins to the strip already present between the crankcase and engine block.

1. Place the flywheel side cover (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

Op. 1024B10 ENGINE FLYWHEEL - R + R FOR VERSIONS WITH MANUAL GEARBOX

Op. 1810A20 CLUTCH - R + R