Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)18 · Body panels and frame
18 · Body & interior

Wing lower beam

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Removing refitting › Wing lower beam
Body panels and frameWing lower beam

WING LOWER BEAM

Operation 7210A16 · STRUCTURAL ELEMENTS (FRONT PART)

Removing

Op. 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER

Check that the components connected are not distorted by checking the bodyshell alignment measurements using suitable equipment (gauges, templates or jigs).

Carry out any bodyshell straightening operations before cutting the component.

WING LOWER BEAM

1. Cut using the hack sawing machine following the cutting lines shown in the diagram.

2. Remove the front crossmember from its housing.

WING LOWER BEAM

1. Using a rotary blade, clean the areas to highlight the spot welds.

2. Use a chamfering machine to remove the spot welds.

  • Use a hammer and chisel to remove the panel offcuts.
WING LOWER BEAM
  • Remove the spot weld residues using a disc grinder.

1. Apply electro-galvanizing paint.

WING LOWER BEAM
  • Remove the anti-corrosion treatment from the weld areas using a rotary brush.

1. Apply the electro-galvanizing paint to the weld areas.

WING LOWER BEAM

Refitting

1. Position the replacement part correctly and secure it using self-locking clamps.

2. Use a spot welder in the areas shown in the diagram.

WING LOWER BEAM

1. Proceed with the painting stage.

Proceed with the waxing stage.

WING LOWER BEAM

Op. 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER

Parts & tools for this job For 2003 Alfa Romeo GT

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