Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

Emgine oil intake duct - r r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Engine lubrication system › Emgine oil intake duct - r r
EngineEmgine oil intake duct - r r

EMGINE OIL INTAKE DUCT - R R

Operation 1084B26 · ENGINE OIL LUBRICATION CIRCUIT

2.0 JTS

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Drain the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Proceed with the removal

Op. 4450B04 RIGHT FRONT WHEEL R R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Proceed with the removal

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with the removal

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with the removal

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with the removal

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with the removal

Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

1. Unscrew the bolt securing the engine oil intake duct to the main bearing cap.

2. Undo the bolts (2a) and remove the engine oil intake duct (2b).

Remove the gasket.

EMGINE OIL INTAKE DUCT - R R

Refitting

Position the engine oil intake duct complete with gasket in its housing and secure it using the bolts.

Unscrew the bolt securing the engine oil intake duct to the main bearing cap.

Proceed with the refitting

Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

Proceed with the refitting

Op. 1080B62 CATALYTIC CONVERTER - R + R.

Proceed with the refitting

Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.

Proceed with the refitting

Op. 5040A26 COMPRESSOR MOUNT - R R.

Proceed with the refitting

Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.

Proceed with the refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the refitting

Op. 4450B04 RIGHT FRONT WHEEL R R.

Refill the engine oil lubrication system

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.

Refill the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

1.9 JTD 16V

Removing

Proceed with removal - 1016A10 SOUNDPROOFING COVER - R&R.

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with the removal

Op. 1084A16 OIL DIP STICK PIPE - R R.

Proceed with the removal

Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

Proceed with the removal

Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED.

Refitting

Proceed with the refitting

Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED.

Proceed with the refitting

Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

Proceed with the refitting

Op. 1084A16 OIL DIP STICK PIPE - R R.

Proceed with the refitting

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Proceed with refitting - 1016A10 SOUNDPROOFING COVER - R&R.

1.8 T.SPARK

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-)

DescriptionConnector
BatteryA1B

Proceed with the removal

Op. 4450B04 RIGHT FRONT WHEEL R R

Proceed with the removal

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.

Proceed with the removal

Op. 1072C44 PARATIA PARACALORE COLLETTORE DI SCARICO - S.R.

Proceed with the removal

Op. 1080B40 PRECONVERTITORE CATALITICO - S.R.

Proceed with the removal

Op. 1008A44 SUPPORTO RIGIDO POSTERIORE DEL GRUPPO MOTOPROPULSORE - S.R.

Proceed with the removal

Op. 1092G10 CINGHIA UNICA COMANDO ORGANI MOTORE - S.R.

Proceed with the removal

Op. 1092A10 PULEGGIA DEI SERVIZI SU ALBERO MOTORE - S.R.

Proceed with the removal

Op. 1020A20 COPPA DEL BASAMENTO - S.R. PULIZIA PIANI DI TENUTA E APPLICAZIONE SIGILLANTE

1. Undo the bolts (1a) and remove the engine oil intake duct (1b) complete with gasket.

EMGINE OIL INTAKE DUCT - R R

Refitting

Refit the engine oil intake duct complete with gasket in its housing and secure it by tightening the bolts to the specified torque.

FasteningComponentØ

Value

(daNm)

BoltOIL SECTION PUMPM71.4 ÷ 1.7

Proceed with the refitting

Op. 1020A20 COPPA DEL BASAMENTO - S.R. PULIZIA PIANI DI TENUTA E APPLICAZIONE SIGILLANTE

Proceed with the refitting

Op. 1092A10 PULEGGIA DEI SERVIZI SU ALBERO MOTORE - S.R.

Proceed with the refitting

Op. 1092G10 CINGHIA UNICA COMANDO ORGANI MOTORE - S.R.

Proceed with the refitting

Op. 1008A44 SUPPORTO RIGIDO POSTERIORE DEL GRUPPO MOTOPROPULSORE - S.R.

Proceed with the refitting

Op. 1080B40 PRECONVERTITORE CATALITICO - S.R.

Proceed with the refitting

Op. 1072C44 PARATIA PARACALORE COLLETTORE DI SCARICO - S.R.

Proceed with the refitting

Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.

Proceed with the refitting

Op. 4450B04 RIGHT FRONT WHEEL R R

Connect the negative battery terminal (-).

Refill the engine oil lubrication system

Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.

Remove the vehicle from the lift.

Parts & tools for this job For 2003 Alfa Romeo GT

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