Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Brake fluid leaks

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Consumption /leaks/ wear › Brake fluid leaks
Fault diagnosisBrake fluid leaks

BRAKE FLUID LEAKS

2.0 JTS, 3.2 V6, 1.9 JTD 16V

A brake fluid leak is seen.

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Check whether the fault is accompanied by decreased braking efficiency

Visually inspect the brake fluid level in the reservoir Op.

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Continue to Step 1Decreased braking efficiency

Continue according to the instructions in

See table

See table F01 POOR BRAKING ACTION

Level too low

Restore the correct level Op.

Op. 0010T64 BRAKE AND OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

and carry out a road test. If the defect persists,

Continue to Step 1

1RESERVOIR LEAKAGE TESTAll OKProblems metOperation
Visually check that there are no leaks from the reservoir and the pipesContinue to Step 2Leaks from the reservoir

Replace the reservoir Op.

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

2PUMP LEAKAGE TESTAll OKProblems metOperation
Visually check that there are no leaks of fluid from the brake pump and connectorsContinue to Step 3Leaks from the connectors in the area of the pump/ABS control unitTighten the connectors or replace the damaged parts
Leaks from the pump

Replace the brake servo assembly Op.

Op. 3330D02 BRAKE SERVO/BRAKE PUMP ASSEMBLY - R R

3CHECK HOSESAll OKProblems metOperation
Visually inspect that there are no leaks from the hosesContinue to Step 4Leaks from the connectors or flexible pipe to front brakes deterioratedTighten the connectors or replace the pipe Op. 3340B10
Leaks from the connectors or flexible pipe to rear brakes deterioratedTighten the connectors or replace the pipe Op. 3340B30
4RIGID PIPES CHECKAll OKProblems metOperation
Visually inspect that there are no leaks from the underbody rigid pipesContinue to Step 5Leaks from the connectors or rigid pipes damagedTighten the connectors or replace the rigid pipes
5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosis

Parts & tools for this job For 2003 Alfa Romeo GT

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.