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Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Rich fuel system

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Examiner › Rich fuel system
Fault diagnosisRich fuel system

RICH FUEL SYSTEM

1.8 T.SPARK, 3.2 V6

Results of the tests
1CANISTER VALVE CHECKAll OKProblems metOperation
Check that the canister valve is not stuck openContinue to Step 2Canister valve stuck open

Repair or, if necessary, replace the canister Op.

Op. 1080E20 ACTIVE CARBON FILTER FOR FUEL VAPOURS - R + R

Continue to Step 5

2INTAKE AND EXHAUST SYSTEM LEAKAGE CHECKAll OKProblems metOperation

Check the blow-by circuit, visually checking that there are no leaks from the engine sump to the intake circuit.

Also check, visually and by listening, that there are no leaks from the intake and exhaust systems

Continue to Step 3There are leaks

Restore the correct seal for the system. Replace faulty parts if necessary

Continue to Step 5

3PETROL PRESSURE CHECKAll OKProblems metOperation

Turn the key to MAR and check that fuel pump activates.

While the pump is active, check fuel pressure is not too high.

Turn the ignition off and check that the pressure does not fall by more than 1 bar over a period of 15 minutes.

Continue to Step 4High pressure: fuel pressure regulator setting not correct

Replace the fuel pump Op.

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

Continue to Step 5

The pressure falls by more than 1 bar in the established time: faulty injectors

Renew the correct seal for the injectors, if necessary replace them Op.

1056B70

Continue to Step 5

The pressure falls by more than 1 bar in the established time: leaks from the fuel pressure regulator

Replace the fuel pump Op.

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

Continue to Step 5

The pressure falls by more than 1 bar in the established time: leaks from the non-return valve on the fuel pump

Replace the fuel pump Op.

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GUAGE CONTROL - R + R

Continue to Step 5

4UPSTREAM LAMBDA SENSOR CHECKAll OKProblems metOperation
Continue according to the instructions inSee table Z56
5ERROR CANCELLING AND CHECKINGAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur.

Continue to Step 6The fault persistsContinue to Step 1
6CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosis

Parts & tools for this job For 2003 Alfa Romeo GT

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