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Alfa Romeo GT Factory Service Manual (2003-2010)22 · Fault diagnosis
22 · Diagnostics

Upstream lambda sensor signal error

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Examiner › Upstream lambda sensor signal error
Fault diagnosisUpstream lambda sensor signal error

UPSTREAM LAMBDA SENSOR SIGNAL ERROR

3.2 V6

The diagnostic equipment signals the following error: Upstream lambda signal

1.8 T.SPARK

The diagnostic equipment signals the following error: Upstream lambda signal

3.2 V6

Results of the tests
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Connect the diagnostic equipment (Examiner or Examiner Plus) and check the errors and environmental parameters.

Check that there is only the upstream Lambda signal error

End of diagnosisIf only the upstream Lambda signal error, Mixture strength, Misfire, Catalyzer and/or Downstream Lambda signal is presentMove on to Step 1
Other errors present

Identify and eliminate the cause of the problem.

Move on to Step 8

1ERROR DETAIL CHECKAll OKProblems encounteredOperation

Check the upstream Lambda signal error detail

In particular, check that it is not invalid/below minimum level signal

Move on to Step 3The detail is above the upper limit with error P0133, P0153, P0139, P0159, P1133 and/or P1153

Continue as indicated in

See table

See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR

The detail is below the lower limit

Continue as indicated in

See table

See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR

The detail is invalid/below minimum level signalMove on to Step 2
2INTAKE AND EXHAUST SYSTEM SEAL CHECKAll OKProblems encounteredOperation
Check the exhaust system by looking and listening. In particular, check that there are no leaks before the upstream Lambda sensorMove on to Step 3There are leaksRestore the correct seal for the exhaust system, if necessary, replace the components involved
3UPSTREAM LAMBDA SENSOR SWITCHING CHECKAll OKProblems encounteredOperation

Using the diagnostic equipment, cancel the errors in the control unit.

Start up the engine, let it warm up and, using the diagnostic equipment, check the activation of the 1st loop mixture strength check (or, alternatively the upstream Lambda signal switching)

Move on to Step 4The activation does not take place (or the signal does not switch)Move on to Step 6
4LAMBDA SENSOR WIRING CHECKAll OKProblems encounteredOperation

Check the upstream Lambda sensor wiring, checking that there are no false contacts See

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Move on to Step 5There are false contacts

Restore the correct connections. If necessary, replace the defective components.

Move on to Step 8

5ECU SOFTWARE CHECKAll OKProblems encounteredOperation
Check, using FIAT documentation, for the existence of updated engine management software calibrationMove on to Step 8There is no updated software calibration for the control unit

Reprogramme the engine management control unit.

Move on to Step 8

6LAMBDA SENSOR/ECU INPUT WIRING CHECKAll OKProblems encounteredOperation

Check the wiring for the ECU upstream Lambda sensor input circuit, checking that there are no short circuits to earth, open circuits or false contacts See

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Move on to Step 7There are faulty connections

Restore the correct connections. If necessary, replace the defective components.

Move on to Step 8

7UPSTREAM LAMBDA SENSOR REPLACEMENTAll OKProblems encounteredOperation
Replace the upstream Lambda sensorsMove on to Step 8
8ERROR CANCELLING AND CHECKAll OKProblems encounteredOperation

Using the diagnostic equipment, cancel the errors in the control unit.

Road test the vehicle and check that the errror does not occur again

Move on to Step 9The fault persists, it is the first time that this Step has been reached and the Lambda sensor has not yet been replaced
The fault persists, but it is the second time that this Step has been reached or the Lambda sensor has already been replacedContact the Service Department for further information on the problem
9CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosis

1.8 T.SPARK

Results of the tests
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

Connect the diagnostic equipment (Examiner or Examiner Plus) and check the errors and environmental parameters.

Check that there is only the "upstream Lambda signal" error

If only the upstream Lambda signal error, Mixture strength, Misfire, Catalyzer and/or Downstream Lambda signal is presentMove on to Step 1 1
Identify and eliminate the cause of the problem.Move on to Step 8 1
1CHECKAll OKProblems encounteredOperation

Check the upstream Lambda signal error detail

In particular, check that it is not invalid/below minimum level signal

Move on to Step 3 1The detail is above the upper limit with error P0133, P0153, P0139, P1133 and/or P1153

Continue following the instructions in the Table

See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR

The detail is below the lower limit

Continue following the instructions in the Table

See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR

The detail is invalid/below minimum level signalMove on to Step 2 1
2INTAKE AND EXHAUST SYSTEM SEAL CHECKAll OKProblems encounteredOperation
Check the exhaust system by looking and listening. In particular, check that there are no leaks before the upstream Lambda sensorMove on to Step 3There are leaksRestore the correct seal for the exhaust system, if necessary, replace the components involved
3UPSTREAM LAMBDA SENSOR SWITCHING CHECKAll OKProblems encounteredOperation
Cancel the errors in the control unit using the diagnostic equipment. Start up the engine, let it warm up and, using the diagnostic equipment, check the activation of the 1st loop mixture strength check (or, alternatively the upstream Lambda signal switching)Move on to Step 4The activation does not take place (or the signal does not switch)Move on to Step 6
4LAMBDA SENSOR WIRING CHECKAll OKProblems encounteredOperation

Check the upstream Lambda sensor wiring, checking that there are no false contacts: Wiring Diagram

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Move on to Step 5There are false contactsRestore the correct connections. If necessary, replace the defective components. Move on to Step 8
5ECU SOFTWARE CHECKAll OKProblems encounteredOperation
Check, using the documentation, for the existence of updated engine management software calibrationMove on to Step 8There is no updated software calibration for the control unitReprogramme the engine management control unit. Move on to Step 8
6LAMBDA SENSOR/ECU INPUT WIRING CHECKAll OKProblems encounteredOperation

Check the wiring for the ECU upstream Lambda sensor input circuit, checking that there are no short circuits to earth, open circuits or false contacts Wiring Diagram

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Move on to Step 7There are faulty connectionsRestore the correct connections. If necessary, replace the defective components. Move on to Step 8
7UPSTREAM LAMBDA SENSOR CHECKAll OKProblems encounteredOperation

Check that the upstream sensor is working properly by carrying out Test 1080BA

See Test 1080 EXHAUST EMISSION CONTROL SYSTEM

Move on to Step 8Lambda sensor defective

Replace the upstream Lambda sensor

Op. 1080B90 LAMBDA PROBE R R

8ERROR CANCELLING AND CHECKAll OKProblems encounteredOperation

Using the diagnostic equipment, cancel the errors in the control unit.

Road test the vehicle and check that the errror does not occur again

Move on to Step 9The fault persists, it is the first time that this Step has been reached and the Lambda sensor has not yet been replacedMove on to Step 0
The fault persists, but it is the second time that this Step has been reached or the Lambda sensor has already been replacedContact the Service Department for further information on the problem
9CHECK ON CORRECT OPERATIONAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosis

1.8 T.SPARK, 3.2 V6

The diagnostic equipment signals the following error: Upstream Lambda signal (slow)

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or Examiner Plus) and record the errors and environmental parameters.

Check for the ''Upstream Lambda signal (slow)'' error only

End of diagnosisThe Upstream Lambda signal error is present

Continue according to the instructions in

See table

See table Z56 UPSTREAM LAMBDA SENSOR SIGNAL ERROR

Only the Upstream Lambda signal (slow), Mixture strength, Misfire, Catalyzer and/or Downstream Lambda signal errors are presentContinue to Step 1
Other errors are present

Identify and eliminate the cause of the problem.

Continue to Step 3

1SENSOR CHECKAll OKProblems metOperation

Visually inspect:

  • The installation of the sensors;
  • That the terminals are not corroded;
  • That the wiring between the sensor and the ECU is not faulty
Continue to Step 2Lambda sensors fitted incorrectly

Fit the Lambda sensors correctly

Continue to Step 3

Terminals corroded

Replace faulty components

Continue to Step 3

Wiring faulty

Restore correct connections. If necessary, replace the faulty components See

See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Continue to Step 3

2REPLACING UPSTREAM LAMBDA SENSORSAll OKProblems metOperation

Replace the upstream Lambda sensors.

Search for the cause of the pollution in the sensors.

The probable causes are:

  • Contaminated petrol;
  • Engine oil leaks;
  • Improper use of fastenings at sensor connector
Continue to Step 3Use of contaminated petrol

Clean the tank Op. 1040A24

and introduce suitable quality fuel.

Continue to Step 3

Engine oil leaks detected

Continue according to the instructions in

See table

See table X12 ENGINE OIL LEAKS

3ERROR CANCELLING AND CHECKINGAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur.

Continue to Step 4The fault persists, it is the first time that this step has been reached and the Lambda sensor has not yet been replaced
The fault persists, but it is the second time that this step has been reached or the Lambda sensor has already been replacedContact Technical Service for further information on the problem
4CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosis

Parts & tools for this job For 2003 Alfa Romeo GT

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