Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)02 · 00 Technical data and maintenance
02 · Maintenance

Differential

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Mechanical groups (T. SPARK 16V V6) › Differential
00 Technical data and maintenanceDifferential

DIFFERENTIAL

Bearing pre-load (not loaded) = 0.12 mm

NOTE: Calibrate bearing pre-load with spare rings from 1.70 mm to 2.60 mm thick in 0.05 mm steps.

T. SPARK 16V2959 V6
Planet-satellite play≤ 0.10 mm0.07 ÷ 0.20 mm

BRAKES

BRAKE DISCS

FRONTREAR
VEHICLE VERSION916 S2 - 916 S3916 C2 - 916C3
916 S1
916 S2 - 916 S3 - 916 C2
916 C3 - 916 S1
Diameter(mm)257284240
Use thickness limit(mm)18.220.29.2
Min. thickness after grinding(mm)19.221.910.1
Nominal thickness(mm)20.222.111

BRAKE PUMP

TypeISOVAC
Diameter15/16" (23.8 mm)
Stroke9/16" (14 ÷ 14 mm)

BRAKE BOOSTER

TypeISOVAC
Working cylinder diameter7" + 8" (17.8 ÷ 20.3 cm)

FRONT BRAKE CALLIPERS

VEHICLE VERSION916 S2 - 916 S3916 C2 - 916 C3 - 916 S1
TypeALTECNALUCAS
Piston diameter54 mm54 mm
Brake pad area35.8 cm²50 cm²
Pad nominal thickness17 ± 0.3 mm18.3 ± 0.2 mm

REAR BRAKE CALLIPERS

TypeLUCAS
Piston diameter34 mm
Brake pad area21 cm²
Pad nominal thickness14 ÷ 14.4 mm

BRAKE SHOES

FRONTREAR
Friction seal use limit thickness1.5 mm
(signalled by brake pad wear sensor)
1.5 mm

INDUCTIVE SENSOR - ABS PHONIC WHEEL GAP

Front wheels0.3 ÷ 1.05 mm
Rear wheels0.37 ÷ 0.9 mm

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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