Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)11 · Variants – 2.0 V6 Turbo (GTV and Spider)
11 · General

Refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Removal/Refitting › Refitting
Variants – 2.0 V6 Turbo (GTV and Spider)Refitting
  1. Slacken the fastening nuts and remove the left-hand exhaust manifold.
    - Remove the corresponding seals.
  2. Disconnect the coolant fluid inlet and outlet pipes from the turbocharger.
  3. Disconnect the engine oil delivery pipe to the turbocharger from the cylinder head.
Engine diagram showing turbocharger, exhaust manifold, and oil delivery pipe connections
  1. Disconnect the engine oil return pipe leading from the turbocharger from the sump.
Close-up of engine oil return pipe connection to sump
  1. Slacken the fastening nuts and remove the turbocharger.
Turbocharger mounted on engine with hoses connected
  1. Slacken the screws and fastening nuts and, using a hydraulic hoist, remove the gearbox-differential unit.
Gearbox-differential unit being removed from engine compartment

REFITTING

Reverse the sequence followed for removing operations adhering to the following instructions:

  • Prepare the engine compartment to receive the power unit assembly, positioning all the electrical cables, pipes, etc. so that they do not interfere with assembly operations.
  • Take due care when refitting the power unit to avoid damaging the single components.

Make sure that the support points of the power unit have been fastened correctly.

  • Upon completion of assembly operations, check that the belts are tensioned correctly, refill the various systems as specified (see GROUP 00).
  • Carry out all the necessary checks and adjustments (see GROUP 00).

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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