Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)02 · 01 Body system
02 · Body & interior

Body System (01.00)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Body Structure › Body System (01.00)
01 Body systemBody System (01.00)

Body System (01.00)

Body Structure (01.01)

Overview

The all aluminium body underframe is bonded using an immensely strong hot-cured XD4600 red adhesive.

The rear quarter panels, roof and side mouldings are bonded to the structure using cold-cured 2810 MV adhesive. The curing cycle is improved by using a hot air impingement system. In addition, the roof panel is connected to the rear quarter panels through ultrasonic welds.

The composite front wings are bolted to the structure.

At no time should the body structure be subjected to temperatures in excess of 120°C (248°F).

Exploded line drawing of the DB9 body structure showing the aluminium underframe, roof panel, rear quarter panels, front wings, bumpers, and other exterior components separated from the main chassis. Figure number 01-01-020 is printed in the bottom right corner of the diagram area.

Parts & tools for this job For 2005 Aston Martin DB9

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