Exploded view - 5th gear

Make

Audi

Model

A1

Section

5-speed manual gearbox 02T › Gearbox,mechanics,gears,shafts,internal operation › Exploded view - 5th gear

Power transmissionExploded view - 5th gear

Exploded view - 5th gear

1 -

Sleeve

q	For 5th gear needle bearing

q	Press off with bearing mounting/grooved ball bearing → Chapter.

q	Renew together with → Item

2 -	Needle bearing

q	For 5th gear

q	Removing and installing → Chapter

q	Renew together with → Item

3 -	5th speed selector gear

q	Removing and installing → Chapter

4 -	5th gear synchro-ring

q	Removing and installing → Chapter

q	Checking for wear → Fig.

5 -	Locking collar with synchronising hub for 5th gear

q	Removing and installing → Chapter

q	Dismantling and assembling → Chapter

6 -

Circlip

q

Renew

q	Determining thickness → Anchor

7 -	Check ring

q	Prevents locking pieces from moving out

q	Removing and installing → Chapter

8 -

Spring

q	Installation position: angled end of spring must locate in one of the locking pieces.

9 -	5th gear locking collar

10 -	5th gear synchronising hub

q	Checking for wear → Fig.

11 -	Locking pieces

q

3x

12 -

Spring

q	Installation position: angled end of spring must locate in one of the locking pieces.

Checking 5th gear synchro-ring for wear –  Press synchro-ring onto taper of selector gear and measure gap dimension -a- with feeler gauge.

Gap -a-	Installation depth	Wear limit
5th gear	1.1 ... 1.7 mm	0.5 mm

04 Transmission