audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing 5th gear > < Dismantling and assembling output shaft
Exploded view - 5th gear
   
Exploded view - 5th gear
1 - Sleeve
q   For 5th gear needle bearing
q   Press off with bearing mounting/grooved ball bearing → Chapter.
q   Renew together with → Item
2 - Needle bearing
q   For 5th gear
q   Removing and installing → Chapter
q   Renew together with → Item
3 - 5th speed selector gear
q   Removing and installing → Chapter
4 - 5th gear synchro-ring
q   Removing and installing → Chapter
q   Checking for wear → Fig.
5 - Locking collar with synchronising hub for 5th gear
q   Removing and installing → Chapter
q   Dismantling and assembling → Chapter
6 - Circlip
q   Renew
q   Determining thickness → Anchor
7 - Check ring
q   Prevents locking pieces from moving out
q   Removing and installing → Chapter
8 - Spring
q   Installation position: angled end of spring must locate in one of the locking pieces.
9 - 5th gear locking collar
10 - 5th gear synchronising hub
q   Checking for wear → Fig.
11 - Locking pieces
q   3x
12 - Spring
q   Installation position: angled end of spring must locate in one of the locking pieces.

   
Checking 5th gear synchro-ring for wear
–  Press synchro-ring onto taper of selector gear and measure gap dimension -a- with feeler gauge.
  V35-0975
Gap -a-Installation depthWear limit
5th gear1.1 ... 1.7 mm0.5 mm

   

Removing and installing 5th gear > < Dismantling and assembling output shaft