audi Workshop Repair Guides

Audi A1 Workshop Service & Repair Manuals

Removing and installing subframe > < Exploded view - subframe, swivel joint, wishbone, anti-roll bar, coupling rod
Fixing position of subframe
Fixing position of subframe
Special tools and workshop equipment required
   
t  Locating pins -T10096-
  W00-1128
t  Engine and gearbox jack -V.A.G 1383 A- with universal gearbox support -V.A.G 1359/2-
  W00-0120
–  Remove noise insulation → Rep. gr.66.
–  Unscrew bolts for pendulum support -1- and -2- from gearbox.
Vehicles with exhaust pipe beneath subframe
–  Remove front exhaust pipe → Rep. gr.26.
All vehicles (continued):
–  Place engine and gearbox jack -V.A.G 1383 A- under subframe.
–  If necessary, clean thread of locating pins -T10096-.
  S48-0112
It is important to keep to the specified sequence for the following operations.
To fix position of subframe, locating pins -T10096- must be screwed one after the other into positions -1-, -2-, -3- and -4-.
l  Positions -3- and -4- must be fixed first.
  Note
The locating pins -T10096- must not be tightened to more than 20 Nm, otherwise the threads of the locating pins will be damaged.
  A40-10427
–  Fit locating pins -T10096- one after the other in place of securing bolts -2- on both sides of the vehicle and tighten to 20 Nm.
–  Unscrew bolts -arrows- for support.
–  Unscrew securing bolt -1- on one side of vehicle and remove support.
–  Insert locating pin -T10096- and tighten to 20 Nm.
  A40-10428
–  If locating pin -T10096- cannot be inserted, sleeve in subframe must be centred using assembly mandrel -10 - 508--1-.
–  The process of locating the subframe is complete when all 4 of the bolts have been replaced in turn with a locating pin from the locating pin set -T10096-.
–  Lower subframe approx. 4 cm.
  N40-10372
Installing
Installation is performed in reverse sequence; note the following:
–  Unscrew only one locating pin at a time and replace it with a new bolt -1- and -2-.
–  Screw in bolts -arrows- for support and tighten.
–  Tighten bolts to specified torque.
Tightening torques → Chapter „Exploded view - subframe, swivel joint, wishbone, anti-roll bar, coupling rod“
After installation, check position of steering wheel by test-driving vehicle.
  A40-10428

Removing and installing subframe > < Exploded view - subframe, swivel joint, wishbone, anti-roll bar, coupling rod