A2
| Exploded view - servicing gearbox housing and clutch housing |
| Special tools and workshop equipment required |
| t | Drift -VW 295- |
| t | Adapter -VW 295 A- |
| t | Thrust plate -VW 447 H- |
| t | Thrust pad -VW 512- |
| t | Press tool -VW 454- |
| t | Tube -2040- |
| t | Extractor -VW 228 B- |
| t | Drift -VW 222 A- |
| t | Spindle from assembly device -3066- |
| t | Thrust piece -3124- (for two-piece oil seal and sleeve) |
| t | Multi-purpose tool -VW 771- (for one-piece oil seal and sleeve) |
| t | Puller hook -VW 771/37- (for one-piece oil seal and sleeve) |
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| 1 - | Gearbox housing |
| q | If renewed: Adjust input shaft and differential → Chapter |
| 2 - | Needle bearing |
| q | For output shaft |
| q | Removing → Fig. |
| q | Installing and securing → Fig. |
| 3 - | Oil filler plug |
| q | 30 Nm |
| 4 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Fig. |
| q | If renewed: Adjust input shaft → Chapter |
| 5 - | Shim |
| q | For output shaft |
| q | Table of adjustments → Chapter |
| 6 - | Shim |
| q | For input shaft |
| q | Table of adjustments → Chapter |
| 7 - | Tapered roller bearing outer race |
| q | For output shaft |
| q | Removing and installing → Fig. |
| q | If renewed: Adjust output shaft → Chapter |
| 8 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Fig. |
| q | If renewed: Adjust input shaft → Chapter |
| 9 - | Needle bearing |
| q | Removing and installing → Fig. |
| 10 - | Dowel sleeve |
| q | 2x |
| 11 - | Starter bush |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| q | Can be renewed with gearbox in vehicle |
| 12 - | Clutch housing |
| q | If replaced: → Chapter |
| 13 - | Guide sleeve |
| q | With input shaft oil seal and vulcanised O-ring |
| q | Driving out oil seal → Fig. |
| q | Driving in oil seal → Fig. |
| q | Remove guide sleeve in order to renew oil seal |
| q | If O-ring is damaged, renew both guide sleeve and O-ring |
| 14 - | Bolt |
| q | 20 Nm |
| 15 - | Oil seal |
| q | For flange shaft (right-side) |
| q | Renewing → Chapter |
| 16 - | Sleeve |
| q | For oil seal (right-side) → Item |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 17 - | One-piece oil seal and sleeve |
| q | If oil seal is damaged, renew both sleeve and oil seal |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 18 - | Speedometer drive |
| q | Tighten aluminium version to 30 Nm |
| q | Tighten plastic version to 10 Nm |
| 19 - | Oil drain plug |
| q | 30 Nm |
| 20 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed: adjust differential → Chapter |
| 21 - | Magnet |
| q | Held in place by joint surface of housing |
| 22 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed: adjust differential → Chapter |
| 23 - | Shim |
| q | For differential |
| q | Table of adjustments → Chapter |
| 24 - | Oil seal |
| q | For flange shaft (left-side) |
| q | Renewing → Chapter |
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Note
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