audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Installing coolant pipe > < Removing and installing coolant pump
4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
Removing and installing parts of the cooling system
Removing and installing cooling system thermostat
 
A19-0027

Removing

  • ‒ Drain coolant .
  • ‒ → Remove coolant hose from connector 2.
  • ‒ Unscrew bolts -1- remove connection together with O-ring -3- and coolant thermostat -4-.
  • ‒ Turn coolant thermostat 1/4 turn (90°) to the left and remove from connection.

Installing

Installation is carried out in the reverse order; note the following:

  • ‒ Clean and smooth down sealing surface for O- ring as required.
  • ‒ Insert coolant thermostat.
    • ‒ Installation position: Cross-piece on thermostat should be vertical.
  • ‒ Moisten new O ring with coolant G 012 A8 D.
  • ‒ Top up coolant => Page 19-7.

Tightening torque

Component

Nm

Connection to cylinder block

15

Check coolant thermostat

  • ‒ Heat thermostat in water bath.

Starts to open

Fully open

Opening travel

approx. 87 °C

approx. 102 °C 1)

at least 7 mm

    1)    cannot be tested

Installing coolant pipe > < Removing and installing coolant pump