audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking axial clearance of camshafts > < Valve gear - exploded view of components
Removing and installing camshafts
Removing and installing camshafts
  Note
The following description is for removing and installing on right-side cylinder head.
Removing
–  Remove engine: Vehicles with manual gearbox → Chapter; vehicles with automatic gearbox → Chapter.
–  Separate engine and gearbox: vehicles with manual gearbox → Chapter; vehicles with automatic gearbox → Chapter.
–  Remove timing chains from camshafts → Chapter.
   
–  Remove housing for camshaft control valves -arrows-.
–  Detach diamond-coated washer from camshaft.
  A15-0878
–  Unscrew bearing caps -1-, -E3-, -E5-, -A3- and -A5-.
–  Remove oil deflector -arrow-.
–  Loosen bearing caps -E2-, -E4-, -A2- and -A4- on inlet and exhaust camshaft in stages in diagonal sequence and remove.
–  Remove the inlet and exhaust camshaft.
Installing
l  Crankshaft locked in TDC position with locking pin -3242-.
  Note
Renew bolts which are tightened to a specified angle as well as oil seals and gaskets.
–  Install camshafts in cylinder head in TDC position:
  A15-0882
l  The slits -arrows- at front of the camshafts must be parallel to and at the same height as the top edge of cylinder head.
  A13-0597
–  Fit bearing caps -E2-, -E4-, -A2- and -A4-.
–  Install oil deflector -arrow-:
l  On right-side cylinder head between bearing caps -E4- and -A2-.
l  On left-side cylinder head between bearing caps -E2- and -A2-.
–  Tighten bearing caps -E2-, -E4-, -A2- and -A4- on inlet and exhaust camshafts in stages in diagonal sequence.
–  Tighten the remaining bearing caps in diagonal sequence.
  Note
Note the dowel sleeves on bearing cap -1-.
–  Fit new diamond-coated washer → Item on camshaft.
–  Install housing for camshaft control valves.
Remaining installation steps are carried out in reverse sequence; note the following:
–  Install camshaft timing chains → Anchor.
–  Install engine: vehicles with manual gearbox → Chapter; vehicles with automatic gearbox → Chapter.
Tightening torques
  A15-0882
ComponentNm
Bearing cap to cylinder head5 + 90° → Note → Note
Housing for camshaft control valve5 + 90° → Note → Note

1)  90° equals a 1/4 turn.
2)  Renew bolts.
   

Checking axial clearance of camshafts > < Valve gear - exploded view of components