Assembly overview: Brake pedal, RHD models

• Bracket
• ◆ Removing and installing
  
• Hexagon bolt
  Tightening torques:
• ◆ Always replace
• ◆ Thread in brake pedal, 25 Nm
• ◆ With hexagon nut 30 Nm + 180°
• Brake operating lever

• Mounting
• Torsion spring
• ◆ Differs on 4- and 6-cylinder engines
• Clip/spring clip
• ◆ Always replace
• ◆ Insert in mounting bracket
• ◆ Press spring clip into pedal bracket from rear => Page 45-45

• Brake light switch
• ◆ Adjusting => Page 45-45
• Vent valve for cruise control system
• ◆ Adjusting => Page 46-110
• Washer
• Bearing tube
• Clutch pedal
• ◆ Located in position by clutch master cylinder adjustment
• ◆ Fit onto pin and secure with circlip (Item14).

Note:

If a needle bearing is fitted, ensure that the needles do not drop out when removing.

• Stop for clutch pedal
• ◆ No adjustment required
• Cheese head bolts, 20 Nm
• Retainer
• ◆ Always replace
• ◆ Fit onto pin
• Brake pedal
• ◆ Allocation

=> Replacement Parts Catalogue

• Hexagon nut
• ◆ Always replace
• ◆ Tightening torque:
  30 Nm +180°
• Seal
• Washer
• Master cylinder
• Accelerator
• ◆ Clip into pedal bracket

• Accelerator cable
• ◆ Detent ball of the accelerator cable should be locked in accelerator cable mount of accelerator pedal.
• Stop buffer
• ◆ Observe marking:
• ◆ Manual gearbox position:HS inscription is visible and AG inscription points in direction of travel
• ◆ Automatic gearbox position:AG inscription is visible and HS inscription points in direction of travel
• Cheese-head bolt, 8 Nm
• ◆ TDI only
• Linkage
• ◆ TDI only
• ◆ Screw in to size 28 mm before fitting

• Cable pulley
• ◆ TDI only
• Hexagon nut, 8 Nm
• ◆ Always replace
• ◆ TDI only
• Washer
• ◆ TDI only
• Pedal position sensor
• ◆ TDI only
• Jointing pin
• ◆ Fit pedal bracket onto jointing pin
• Dash panel crossmember