audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing input shaft, pinion shaft, selector rods and gearbox cover > < Assembly overview
5-Speed Manual Gearbox 012/01W Front-wheel Drive
Dismantling and assembling gearbox
Removing and installing input shaft ball bearing and multi-function sender
 
V34-2354
  • Gearbox housing
    • ◆ Housing manufactured from aluminium or magnesium
    • ◆ With differential and flange shafts
    • ◆ Removing and installing flange shafts => Page 39-1
    • ◆ Removing and installing differential => Page 39-11
    • ◆ Removing and installing speedometer sender and drive wheel => Page 39-7
    • ◆ Breather installation position
      =>Fig. 34-80
    • ◆ Breather made of different materials for aluminium and magnesium gearboxes.
    • ◆ Allocation

=> Parts List

 
V34-2354
  • Torx socket head bolt
    • ◆ Self-locking
    • ◆ Replace
    • ◆ Black: only for aluminium gearboxes
    • ◆ Bright metal: for aluminium and magnesium gearboxes
    • ◆ Allocation

=> Parts List

    • ◆ Tighten to 35 Nm on aluminium gearboxes
    • ◆ Tighten to 25 Nm on magnesium gearboxes
  • Locating sleeve
    • ◆ With O-ring and seal for input shaft => Page 30-28
    • ◆ Guide sleeves made of different materials for aluminium and magnesium gearboxes.
    • ◆ Allocation

=> Parts List

 
V34-2354
  • Dished washer
    • ◆ Smaller diameter (convex side) to guide sleeve
  • Circlip
    • ◆ Determining thickness => Adjusting input shaft, Page 35-19
  • Ball bearing
    • ◆ Removing and installing
      => Page 34-88
  • Circlip
    • ◆ Determining thickness => Adjusting input shaft, Page 35-19
  • Input shaft
    • ◆ Removing and installing
      => Page 34-81
    • ◆ Dismantling and assembling => Page 35-1
    • ◆ Adjusting
    • ◆ Servicing input shaft bearings => Page 35-1
 
V34-2354
  • Bolt
    • ◆ Black: only for aluminium gearboxes
    • ◆ Bright metal: for aluminium and magnesium gearboxes
    • ◆ Allocation

=> Parts List

    • ◆ Tighten to 25 Nm on aluminium gearboxes
    • ◆ Tighten to 15 Nm on magnesium gearboxes
  • Locking plate
    • ◆ For multi-function sender
    • ◆ Locking plate made of different materials for aluminium and magnesium gearboxes.
    • ◆ Allocation

=> Parts List

 
V34-2354
  • Multi-function sender
  • Connector
    • ◆ For multi-function sender
  • Release and tighten bolt - 10 Nm
    • ◆ Black: only for aluminium gearboxes
    • ◆ Bright metal: for aluminium and magnesium gearboxes
    • ◆ Allocation

=> Parts List

  • Cover for selector shaft
    • ◆ Removing and installing
      => Page 34-101.
  • Locking unit for 5th gear and reverse gear
    • ◆ Removing and installing
      => Page 34-110
 
V34-1826

→ Fig.1    Breather installation position

After pressing in, the breather must project 21 mm out of housing.

Removing and installing input shaft, pinion shaft, selector rods and gearbox cover > < Assembly overview