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Audi Workshop Service and Repair Manuals

Removing and installing selector lever cable at shift mechanism with Tiptronic > < Removing and installing Tiptronic switch -F189
Automatic Gearbox 01VFWD and 4WD
Servicing shift mechanism
Dismantling and assembling shift mechanism with Tiptronic (assembly overview)

Dismantling

  • ‒ Removing shift mechanism .
  • ‒ First detach buffer stop from cable lever.
  • ‒ Set the selector lever to Tiptronic and then remove the frame.
  • ‒ Shift selector lever into position "2".
  • ‒ Disengage lever for interlock cable by lifting it out of its mounting and remove from the bearing cup.
  • ‒ Shift selector lever into position "D".
  • ‒ Carefully select the detent spring for the Tiptronic setting out of the bearing cup, working from the outside.
  • ‒ Withdraw the locks for the selector lever bearing bushes.
  • ‒ Use a screwdriver to push the selector lever bearing bushes out.
  • ‒ Remove the complete selector lever.
  • ‒ Dismantling selector lever => Page 37-35.
  • ‒ To remove the bearing for the selector lever Tiptronic setting release the retaining lugs on the outside of the bearing cup and remove the bearing towards the inside.
  • ‒ Press out the pin for the locking pawl using a punch.
  • ‒ Lift out the selector lever lock solenoid together with the locking pawl.
  • ‒ Carefully lever the detent spring for the selector lever settings out of the bearing cup working from the outside.
  • ‒ Lever out both pivot pins of the cable lever/retainer.
  • ‒ Pull the cable lever/retainer out of the bearing cup with the opening of the retainer facing upwards.
  • ‒ Unclip the retainer from the cable lever.

Assembling

  • ‒ Clip the retainer into the cable lever.
  • ‒ Push the cable lever/retainer from above into the bearing cup with the retainer opening first.
  • ‒ Drive the two pivot pins of the cable lever/retainer from both sides into the bearing cup right to the limit.
  • ‒ Press the detent spring with roller for the selector lever setting fully into its mounting in the bearing cup.
  • ‒ Push the selector lever lock solenoid into the bearing cup from above together with the locking pawl.
  • ‒ Drive the pin for the locking pawl in carefully.
  • ‒ Check the engagement of the locking pawl in "P" and "N" on the selector lever mechanically using a screwdriver.
  • ‒ Insert the complete selector lever in the bearing cup.
  • ‒ Attach the selector lever at the bottom and the top in the cable lever.
  • ‒ Push the two bearing bushes for the selector lever into the bearing cup from the front and rear respectively.
  • ‒ Fit the locks for the bearing bushes in the bearing cup so their angled ends face inwards.
  • ‒ Press the detent spring for the Tiptronic setting fully into its mounting in the bearing cup.
  • ‒ Shift selector lever into position "2".
  • ‒ Place the locking lever in the bearing cup and engage it firmly until it is felt to lock into place in both bearings.
  • ‒ Check the locking function of the locking lever. When the selector lever is set to "P" it must engage in the retainer and block gear shifting.
  • ‒ Mount the frame on the bearing cup (with the ribs pointing upwards) and insert the buffer stop in the cable lever.
  • ‒ Installing shift mechanism => Page 37-6.

Dismantling and assembling the selector lever

  • ‒ Removing the selector lever => from Page 37-31.
 
N37-0524

Dismantling

  • ‒ → Drive out the pivot pin of the selector lever using a punch.
  • ‒ Push the shift gate with Tiptronic springing out of the selector lever with the pull rod raised.
  • ‒ Relieve the pressure on the compression spring and remove the pull rod and compression spring likewise from the selector lever.

Assembling

 
N37-0525
  • ‒ → Mount compression spring -B- on pull rod -A-.
  • ‒ Insert pull rod with compression spring into selector lever.

Installation position:

The rounded edge -arrow- and bevel point in direction of travel.

  • ‒ Check that the pull rod is running on both guides -C- of the selector lever.
 
N37-0526
  • ‒ → With the pull rod -D- raised push the shift gate -B- with Tiptronic spring arrangement into the selector lever -A-.
  • ‒ Drive in the pivot pin -C- of the selector lever using a punch => Page 37-35, Fig. N37-0524.
  • ‒ As a securing fixture mount two new studs -arrows- at a 90° offset to the existing ones.

The pivot pin must not have more than 4 studs.

  • ‒ Installing the selector lever => from Page 37-33.

Removing and installing the selector lever lock solenoid

Removing

  • ‒ Removing shift mechanism => Page 37-6.
  • ‒ First detach buffer stop from cable lever.
  • ‒ Set the selector lever to Tiptronic and then remove the frame.
  • ‒ Shift selector lever into position "2".
  • ‒ Disengage lever for interlock cable by lifting it out of its mounting and remove from the bearing cup.
  • ‒ Press out the pin for the locking pawl using a punch.
  • ‒ Lift out the selector lever lock solenoid together with the locking pawl.

Installing

  • ‒ Shift selector lever into position "2".
  • ‒ Push the selector lever lock solenoid into the bearing cup from above together with the locking pawl.
  • ‒ Drive the pin for the locking pawl in carefully.
  • ‒ Check the engagement of the locking pawl in "P" and "N" on the selector lever mechanically using a screwdriver.
  • ‒ Place the locking lever in the bearing cup and engage it firmly until it is felt to lock into place in both bearings.
  • ‒ Check the locking function of the locking lever. When the selector lever is set to "P" it must engage in the retainer and block gear shifting.
  • ‒ Mount the frame on the bearing cup (with the ribs pointing upwards) and insert the buffer stop in the cable lever.
  • ‒ Installing shift mechanism => Page 37-6.

Removing and installing selector lever cable at shift mechanism with Tiptronic > < Removing and installing Tiptronic switch -F189