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Setting reverse gear clutch > < Servicing reverse gear clutch

A4 Mk2

Removing and installing reverse gear clutch
Removing and installing reverse gear clutch
   
Removing
  Note
t  Heed the general repair instructions → Chapter.
t  Rules for cleanliness when working on automatic gearbox → Chapter
l  Thoroughly clean all components prior to insertion.
l  Gearbox removed and attached in vertical position to repair stand → Anchor.
–  Remove the input shaft → Chapter.
–  Take the reverse gear clutch with corrugated washer -Items 1 to 5- out of the gearbox.
–  Measure the upper shim -5- and the lower shim -2- and note down the values.
  Note
The purpose of noting down the values for the old upper -5- and lower -2- shims fitted is to provide a check or comparison with the newly determined shims.
  A38-10210
Installing
l  Thoroughly clean all components prior to insertion.
–  Determine the lower shim -2- and upper shim -5- → Chapter.
–  Insert the corrugated washer -1- over the guides -B-.
–  Insert the lower shim -2- determined (thickness “E1”) over the guides -B-.
–  Alternately insert first a friction plate -3- and then an outer plate -4- over the guides -B-.
–  Insert the upper shim -5- determined (thickness “E2”) over the guides -B-.
  A38-10210
–  Use a rule, for example, to align the plates of the reverse gear clutch.
l  The splines must be precisely aligned.
–  Install the input shaft → Chapter.
  A38-0119

Setting reverse gear clutch > < Servicing reverse gear clutch