audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing front brake caliper with brake carrier - FN-3 brakes > < Removing and installing rear speed sensors -G44- / -G46-
Front brakes FN-3 - exploded view
Front brakes FN-3 - exploded view
  Note
t  Install all parts supplied in repair kit.
t  After renewing brake pads, depress brake pedal firmly several times with vehicle stationary so that the pads are properly seated in their normal operating position.
t  To draw off brake fluid from brake fluid reservoir use a bleeder bottle which is used only for brake fluid. Brake fluid is poisonous and must NOT be drawn off by sucking through a hose.
   
1 - Splash plate for brakes
2 - Bolt
q   18 Nm
3 - Spring
q   Must be seated in brake piston
4 - Connector
q   When renewing pads, remove from bracket
5 - Bolt
q   196 Nm
6 - Brake carrier
q   Bolt to wheel bearing housing
7 - Brake pads
q   Wear limit → Chapter
  Note
The inner pad (with spring) has an arrow. The arrow must point in direction of brake disc rotation when moving forwards. May create noises if incorrectly installed.
q   Before inserting pads, clean guide surfaces and apply a thin coating of polycarbamide grease -G 052 142 A2-.
  Note
If fitted, pull off adhesive foil on back of brake pad before installation.
q   Brake pad wear indicator at front left
q   Warning lamp in instrument cluster comes on when wear limit is reached
q   Always renew on both sides of axle
q   Removing and installing → Chapter
q   Checking pad thickness → Booklet811
q   Different versions available → ETKA
  Note
Clean the brake calipers thoroughly (grease-free) before inserting new brake pads. When doing this, make sure that all adhesive foil residue on the contact surfaces for the outer brake pad is removed.
8 - Retaining spring
q   Before inserting pads, clean guide surfaces and apply a thin coating of polycarbamide grease -G 052 142 A2-.
q   Insert in both holes in brake caliper housing
  Note
The retaining spring must be pressed under the brake carrier after inserting into both holes. If incorrectly installed, the wear of the outer pad cannot be adjusted, and the pedal travel will be increased as a result.
9 - Brake disc
q   Wear limit → Chapter
q   Always renew on both sides of axle
q   Detach brake caliper prior to removing
q   Removing and installing → Chapter
10 - Bolt
q   5 Nm
11 - Brake caliper housing
q   Unscrew from brake carrier to renew brake pads
q   Servicing brake caliper → Chapter
12 - Guide pin
q   30 Nm
13 - Protective cap
q   Detach when removing guide pins
q   Re-install after fitting guide pins
14 - Brake hose
q   Do not disconnect brake hose when changing brake pads
q   Screw into brake caliper housing
q   Connection to brake caliper, 20 Nm

   

Removing and installing front brake caliper with brake carrier - FN-3 brakes > < Removing and installing rear speed sensors -G44- / -G46-