5 Series E39 540i Touring (M62): 3 Technical Data

Also for this vehicle: 5 Series E39 520d (M47) SAL, 5 Series E39 520d (M47) TOUR, 5 Series E39 520i (M52) SAL, 5 Series E39 520i (M52) TOUR, 5 Series E39 520i (M52TU) SAL, 5 Series E39 520i (M52TU) TOUR, 5 Series E39 520i (M54) SAL, 5 Series E39 520i (M54) TOUR, 5 Series E39 523i (M52) SAL, 5 Series E39 523i (M52) TOUR, 5 Series E39 523i (M52TU) SAL, 5 Series E39 523i (M52TU) TOUR, 5 Series E39 525d (M57) SAL, 5 Series E39 525d (M57) TOUR, 5 Series E39 525i (M54) SAL, 5 Series E39 525i (M54) TOUR, 5 Series E39 525td (M51) SAL, 5 Series E39 525tds (M51) SAL, 5 Series E39 525tds (M51) TOUR, 5 Series E39 528i (M52) SAL, 5 Series E39 528i (M52) TOUR, 5 Series E39 528i (M52TU) SAL, 5 Series E39 528i (M52TU) TOUR, 5 Series E39 530d (M57) SAL, 5 Series E39 530d (M57) TOUR, 5 Series E39 530i (M54) SAL, 5 Series E39 530i (M54) TOUR, 5 Series E39 535i (M62) SAL, 5 Series E39 540i (M62) SAL, 5 Series E39 M5 (S62) SAL.

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1. 011 Service Information1 Service Information: Sections
2. 022 Repair Instructions2 Repair Instructions: Sections
3. 033 Technical Data3 Technical Data: Sections
   • 11 Engine (M62)56 pages

     • 0 Engine, General3 pages

       • 1 TD Engine In General, M62, B 35
       • 2 TD Engine In General, M62, B 44
       • 3 TD Engine In General, M62, B 46
     • 11 Engine Block3 pages

       • 1 TD Engine Block, Cylinder Crankcase, M62, B 35
       • 2 TD Engine Block, Cylinder Crankcase, M62, B 44
       • 3 TD Engine Block, Cylinder Crankcase, M62, B 46
     • 12 Cylinder Head With Cover6 pages

       • 1 TD Cylinder Head With Cover, M62, B 35
       • 2 TD Cylinder Head With Cover, M62, B 44
       • 3 TD Cylinder Head With Cover, M62, B 46
       • 4 TD Cylinder Head With Valve Seat Cover, M62, B 35
       • 5 TD Cylinder Head With Valve Seat Cover, M62, B 44
       • 6 TD Cylinder Head With Valve Seat Cover, M62, B 46
     • 21 Crankshaft With Bearing12 pages

       • 1 TD Crankshaft And Bearings, M62, B 35
       • 2 TD Crankshaft And Bearings, M62, B 35
       • 3 TD Crankshaft And Bearings, M62, B 35
       • 4 TD Crankshaft And Bearings, M62, B 35
       • 5 TD Crankshaft And Bearings, M62, B 44
       • 6 TD Crankshaft And Bearings, M62, B 44
       • 7 TD Crankshaft And Bearings, M62, B 44
       • 8 TD Crankshaft And Bearings, M62, B 44
       • 9 TD Crankshaft And Bearings, M62, B 46
       • 10 TD Crankshaft And Bearings, M62, B 46
       • 11 TD Crankshaft And Bearings, M62, B 46
       • 12 TD Crankshaft And Bearings, M62, B 46
     • 23 Vibration Damper3 pages

       • 1 TD Vibration Damper M62 _ B35
       • 2 TD Vibration Damper M62 _ B44
       • 3 TD Vibration Damper M62 _ B46
     • 24 Connecting Rod With Bearing3 pages

       • 1 TD Connecting Rods And Bearings, M62, B 35
       • 2 TD Connecting Rods And Bearings, M62, B 44
       • 3 TD Connecting Rods And Bearings, M62, B 46
     • 25 Piston With Rings And Pin6 pages

       • 1 TD Pistons With Rings And Pins, M62, B 35
       • 2 TD Pistons With Rings And Pins, M62, B 35
       • 3 TD Pistons With Rings And Pins, M62, B 44
       • 4 TD Pistons With Rings And Pins, M62, B 44
       • 5 TD Pistons With Rings And Pins, M62, B 46
       • 6 TD Pistons With Rings And Pins, M62, B 46
     • 31 Camshaft3 pages

       • 1 TD Camshaft, M62, B 35
       • 2 TD Camshaft, M62, B 44
       • 3 TD Camshaft, M62, B 46
     • 34 Valves With Springs6 pages

       • 1 TD Cylinder Head With Valve Seat Cover, M62, B 35
       • 2 TD Cylinder Head With Valve Seat Cover, M62, B 44
       • 3 TD Cylinder Head With Valve Seat Cover, M62, B 46
       • 4 TD Valves With Springs, M62, B 35
       • 5 TD Valves With Springs, M62, B 44
       • 6 TD Valves With Springs, M62, B 46
     • 40 Oil Supply4 pages

       • 1 TD Oil Pump With Strainer And Drive, M62, B 35
       • 2 TD Oil Pump With Strainer And Drive, M62, B 44
       • 3 TD Oil Pump With Strainer And Drive, M62, B 46
       • 4 TD Oil Supply, E31, E38, E39, M62
     • 41 Oil Pump With Filter And Drive4 pages

       • 1 TD Oil Pump With Strainer And Drive, M62, B 35
       • 2 TD Oil Pump With Strainer And Drive, M62, B 44
       • 3 TD Oil Pump With Strainer And Drive, M62, B 46
       • 4 TD Oil Supply, E31, E38, E39, M62
     • 52 Fan3 pages

       • 1 TD Fan, M62, B 35
       • 2 TD Fan, M62, B 44
       • 3 TD Fan, M62, B 46
   • 12 Engine Electrical System (M62)9 pages

     • 12 Ignition Wires, Spark Plugs2 pages

       • 1 TD Ignition Harness, Spark Plugs, E39
       • 2 TD Ignition Harness, Spark Plugs, M62
     • 13 Ignition Coil › 1 TD Ignition Coil E39
     • 31 Alternator With Drive And Mounting › 1 TD Alternator With Drive And Mounting Parts, E39
     • 32 Regulator › 1 TD Regulator, E39
     • 41 Starter With Mounting3 pages

       • 1 TD Starter Motor With Bracket, Solenoid Switch, E39
       • 2 TD Starter Motor With Bracket, Solenoid Switch, E39
       • 3 TD Starter And Mounting Parts, E39
     • 61 Oil Pressure-oil Temperature-oil Gauge › 1 TD Oil Pressure, Oil Temperature, Oil Level Display, E39
   • 13 Fuel System (M62)5 pages

     • 0 Checking-setting Engine-emission2 pages

       • 1 TD Checking_Adjusting Engine And Exhaust, E39, M62, B 35
       • 2 TD Checking_Adjusting Engine And Exhaust, E39, M62, B 44
     • 53 Injection Nozzle And Lines › 1 TD Injectors And Lines, Fuel Pressure Regulator M62
     • 54 Throttle And Operation2 pages

       • 1 TD Injector Valves, Start Valves, M62, B 35
       • 2 TD Injector Valves, Start Valves, M62, B 44
   • 16 Fuel Supply System (M62)4 pages

     • 11 Fuel Tank With Mounting2 pages

       • 1 TD Fuel Tank And Mounting Parts, E39, Diesel
       • 2 TD Fuel Tank And Mounting Parts, E39, Gasoline-driven Cars
     • 12 Fuel Transfer, Sensor For Gauge › 1 TD Fuel Supply, Fuel Level Sender, E39, Gasoline _ Diesel-driven Cars
     • 14 Fuel Pump › 1 TD Fuel Pump, E39, Gasoline-driven Cars
   • 17 Cooling System (M62)3 pages

     • 0 Coolant, Checking Cooling System2 pages

       • 1 TD Coolant, Cooling System Test, E39, M62
       • 2 TD Radiator And Mounting Parts, E39, M62
     • 11 Engine Radiator With Attachment › 1 TD Radiator And Mounting Parts, E39, M62
   • 21 Clutch › 21 Clutch With Driving Disc › 1 TD Clutch With Drive Plate Alle _ MECH
   • 23 Manual Transmission (MECH)97 pages

     • 0 Complete Transmission17 pages

       • 1 TD Transmission In General 240_5 _ MECH _ Overdrive
       • 2 TD Transmission In General 260_5 _ MECH _ Overdrive
       • 3 TD Transmission In General 260_5 _ MECH _ Sport
       • 4 TD Transmission In General S5D 200G
       • 5 TD Transmission In General S5D 250G
       • 6 TD Transmission In General S5D 280Z
       • 7 TD Transmission In General S5D 310Z, S5D 320Z
       • 8 TD Transmission In General S5D 390Z
       • 9 TD Transmission In General S6S 420G
       • 10 TD Transmission In General S6S 560G
       • 11 TD Transmission In General S7S 47BG
       • 12 TD Transmission In General ZF-S5-16 _ MECH
       • 13 TD Transmission In General_ 260_6 _ MECH _ Overdrive
       • 14 TD Transmission In General_ 265_5 _ MECH _ Sport
       • 15 TD Transmission In General_ 265_6 _ MECH _ Overdrive
       • 16 TD Transmission In General_ 280_5 _ MECH _ Sport
       • 17 TD Transmission, Complete, Transmission Configuration B,C,D,E,F,G,H,I,J
     • 11 Housing With Cover15 pages

       • 1 TD Case And Cover 240_5 _ MECH _ Overdrive
       • 2 TD Case And Cover 260_5 _ MECH _ Overdrive
       • 3 TD Case And Cover 260_5 _ MECH _ Sport
       • 4 TD Case And Cover 260_6 _ MECH _ Overdrive
       • 5 TD Case And Cover 265_5 _ MECH _ Sport
       • 6 TD Case And Cover 265_6 _ MECH _ Overdrive
       • 7 TD Case And Cover 280_5 _ MECH _ Sport
       • 8 TD Case And Cover S 5 D 200 G
       • 9 TD Case And Cover S 5 D 250 G
       • 10 TD Case And Cover S 5 D 310 Z
       • 11 TD Case And Cover S 6 S 420 G
       • 12 TD Case And Cover S 6 S 560 G
       • 13 TD Case And Cover S 6-53BZ_DZ
       • 14 TD Case And Cover S6-37BZ_DZ _ MECH
       • 15 TD Case And Cover ZF-S5-16 _ MECH
     • 21 Transmission Shafts15 pages

       • 1 TD Transmission Shafts 240_5 _ MECH _ Overdrive
       • 2 TD Transmission Shafts 260_5 _ MECH _ Overdrive
       • 3 TD Transmission Shafts 260_5 _ MECH _ Sport
       • 4 TD Transmission Shafts 260_6 _ MECH _ Overdrive
       • 5 TD Transmission Shafts 265_5 _ MECH _ Sport
       • 6 TD Transmission Shafts 265_6 _ MECH _ Overdrive
       • 7 TD Transmission Shafts 280_5 _ MECH _ Sport
       • 8 TD Transmission Shafts GS6-37BZ_DZ
       • 9 TD Transmission Shafts GS6-53DZ _ MECH
       • 10 TD Transmission Shafts S 5 D 200 G _ MECH
       • 11 TD Transmission Shafts S 5 D 250 G _ MECH
       • 12 TD Transmission Shafts S 5 D 310 Z _ MECH
       • 13 TD Transmission Shafts S 6 S 420 G _ MECH
       • 14 TD Transmission Shafts S 6 S 560 G _ MECH
       • 15 TD Transmission Shafts ZF-S5-16 _ MECH
     • 22 Gearwheels13 pages

       • 1 TD Gears (Layshaft) 240_5 _ MECH _ Overdrive
       • 2 TD Gears (Layshaft) 260_5 _ MECH _ Overdrive
       • 3 TD Gears (Layshaft) 260_5 _ MECH _ Sport
       • 4 TD Gears (Layshaft) 260_6 _ MECH _ Overdrive
       • 5 TD Gears (Layshaft) 260_6 _ MECH _ Overdrive
       • 6 TD Gears (Layshaft) 265_5 _ MECH _ Sport
       • 7 TD Gears (Layshaft) 265_6 _ MECH _ Overdrive
       • 8 TD Gears (Layshaft) 280_5 _ MECH _ Sport
       • 9 TD Gears (Layshaft) 280_5 _ MECH _ Sport
       • 10 TD Gears (Layshaft) GS6-53DZ _ MECH
       • 11 TD Gears (Layshaft) S 5 D 200 G _ MECH
       • 12 TD Gears (Layshaft) S 5 D 250 G _ MECH
       • 13 TD Gears (Layshaft) ZF-S5-16 _ MECH _ Overdrive
     • 23 Synchromesh29 pages

       • 1 TD Synchronization 240_5 _ MECH _ Overdrive
       • 2 TD Synchronization 260_5 _ MECH _ Overdrive
       • 3 TD Synchronization 260_5 _ MECH _ Sport
       • 4 TD Synchronization 260_6 _ MECH _ Overdrive
       • 5 TD Synchronization 265_5 _ MECH _ Sport
       • 6 TD Synchronization 265_6 _ MECH _ Overdrive
       • 7 TD Synchronization 280_5 _ MECH _ Sport
       • 8 TD Synchronization GS6-37BZ_DZ _ MECH
       • 9 TD Synchronization GS6-53DZ
       • 10 TD Synchronization Guide Sleeves 240_5 _ MECH _ Overdrive
       • 11 TD Synchronization Guide Sleeves 260_5 _ MECH _ Overdrive
       • 12 TD Synchronization Guide Sleeves 260_5 _ MECH _ Sport
       • 13 TD Synchronization Guide Sleeves 260_6 _ MECH _ Overdrive
       • 14 TD Synchronization Guide Sleeves 260_6 _ MECH _ Overdrive
       • 15 TD Synchronization Guide Sleeves 265_5 _ MECH _ Sport
       • 16 TD Synchronization Guide Sleeves 265_6 _ MECH _ Overdrive
       • 17 TD Synchronization Guide Sleeves 280_5 _ MECH _ Sport
       • 18 TD Synchronization Guide Sleeves 280_5 _ MECH _ Sport
       • 19 TD Synchronization Guide Sleeves GS6-37BZ_DZ _ MECH
       • 20 TD Synchronization Guide Sleeves GS6-53DZ _ MECH
       • 21 TD Synchronization Guide Sleeves S 5 D 200 G _ MECH
       • 22 TD Synchronization Guide Sleeves S 5 D 250 G _ MECH
       • 23 TD Synchronization Guide Sleeves ZF-S5-16 _ MECH _ Overdrive
       • 24 TD Synchronization S 5 D 200 G _ MECH
       • 25 TD Synchronization S 5 D 250 G _ MECH
       • 26 TD Synchronization S 5 D 310 Z _ MECH
       • 27 TD Synchronization S 6 S 420 G _ MECH
       • 28 TD Synchronization S 6 S 560 G _ MECH
       • 29 TD Synchronization ZF-S5-16 _ MECH _ Overdrive
     • 31 Inner Gearshift Components8 pages

       • 1 TD Internal Shift Components 240_5 _ MECH _ Overdrive
       • 2 TD Internal Shift Components 260_5 _ MECH _ Overdrive
       • 3 TD Internal Shift Components 260_5 _ MECH _ Sport
       • 4 TD Internal Shift Components 260_6 _ MECH _ Overdrive
       • 5 TD Internal Shift Components 265_5 _ MECH _ Sport
       • 6 TD Internal Shift Components 265_6 _ MECH _ Overdrive
       • 7 TD Internal Shift Components 280_5 _ MECH _ Sport
       • 8 TD Internal Shift Components ZF-S5-16 _ MECH _ Overdrive
   • 24 Automatic Transmission (AUT)6 pages

     • 0 Transmission Assembly4 pages

       • 1 TD Transmission In General E39, E46 _ A4S 200R, A5S 325Z
       • 2 TD Transmission In General E46, E39, E38, E85
       • 3 TD Transmission In General_ E39, E53 _ M62 _ A5S 440Z _ AUT
       • 4 TD Transmission In General, E39, A 5 S 310 Z
     • 40 Torque Converter › 1 TD Torque Converter, E39, A 5 S 310 Z
     • 61 Electronic Control Unit › 1 TD Electronic Control Units, E39, A 5 S 310 Z
   • 26 Propeller Shaft3 pages

     • 0 Propeller Shaft, General › 1 TD Propeller Shaft In General,
     • 11 Propeller Shaft Assembly2 pages

       • 1 TD Propeller Shaft Complete, E39, M62, A 5 S 440 Z, Touring
       • 2 TD Propeller Shaft Complete, E39, M62, S 6 S 420 G, Touring
   • 31 Front Axle4 pages

     • 0 General2 pages

       • 1 TD Front Axle - Ride Height E39 _ M62
       • 2 TD General - Track Width _ Wheelbase E39
     • 10 Front Axle Suspension › 1 TD Front Axle - Ride Height E39 _ M62
     • 32 Shock Absorber › 1 TD Shock Absorbers E39 _ TOUR
   • 32 Steering And Wheel Alignment8 pages

     • 0 Electronic Chassis Alignment4 pages

       • 1 TD Wheel Alignment - Normal Position _ Inspection Conditions E39, E36, E38
       • 2 TD Wheel Alignment E39 _ 540i _ TOUR _ Low-slung Sports Suspension
       • 3 TD Wheel Alignment E39 _ 540i _ TOUR _ Rough Road Package
       • 4 TD Wheel Alignment E39 _ 540i _ TOUR _ Standard Suspension
     • 13 Steering Gear With Servo Unit2 pages

       • 1 TD Power Steering Gear, E39, 4- And 6-cylinder
       • 2 TD Power Steering Gear, E39, 8-cylinder
     • 41 Pump And Oil Supply › 1 TD Pump And Oil Supply E39
     • 90 Troubleshooting › 1 TD Pump And Oil Supply E39
   • 33 Rear Axle13 pages

     • 0 General4 pages

       • 1 TD General - Track Width, E39
       • 2 TD Rear Axle - Ride Height E39 _ TOUR
       • 3 TD Rear Axle Differential E38, E39, E52 _ 220K
       • 4 TD Rear Axle Differential E39, E46, E83, E85 _ 188K
     • 10 Final Drive5 pages

       • 1 TD Rear Axle Differential E38, E39, E52 _ 220K
       • 2 TD Rear Axle Differential E39, E46, E83, E85 _ 188K
       • 3 TD Final Drive Ratio, E39, Touring
       • 4 TD Final Drive E39
       • 5 TD Final Drive E39
     • 11 Final Drive With Cover2 pages

       • 1 TD Rear Axle Differential E38, E39, E52 _ 220K
       • 2 TD Rear Axle Differential E39, E46, E83, E85 _ 188K
     • 21 Output Shafts › 1 TD Output Shaft, E39
     • 41 Wheel Bearings › 1 TD Wheel Bearings
   • 34 Brakes4 pages

     • 0 Brake Testing And Bleeding › 1 TD Testing And Bleeding Brakes, E39
     • 11 Front Brakes › 1 TD Front Wheel Brakes E39 _ TOUR
     • 21 Rear Brakes › 1 TD Rear Wheel Brakes Discs E39 _ TOUR
     • 41 Parking Brake › 1 TD Parking Brake, E39
   • 36 Wheels With Tyres › 10 Wheels3 pages

     • 1 TD Wheels One-part Alloy Wheels
     • 2 TD Wheels Steel And Aluminium Strip Wheels
     • 3 TD Wheels Two-part Alloy Wheels
   • 63 Lights8 pages

     • 10 Lamp Settings › 1 TD Adjustment Of Lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,
     • 12 Headlights › 1 TD Headlights, E39
     • 13 Turn Signal Indicator Lights › 1 TD Turn Signals, E39
     • 17 Fog Lights, Auxiliary Lights › 1 TD Front Fog Lamps, Additional Lamps, E39
     • 21 Rear Light Cluster › 1 TD Rear Light Cluster, E39
     • 25 Brake Lights › 1 TD Auxiliary Brake Light, E39
     • 26 Licence Plate Lights › 1 TD License Plate Lights E39
     • 31 Interior Lights › 1 TD Interior Lights, E39
   • 64 Heating And Air Conditioning5 pages

     • 50 Air Conditioning System › 1 TD A_C System, Refrigerant Amounts E39
     • 51 AC Housing-evaporator, Switching Elemts2 pages

       • 1 TD Air Conditioner (evaporator), Shift Elements, All
       • 2 TD Air Conditioner (expansion Valve), Shift Elements, All
     • 52 Compressor › 1 TD Compressor, E39
     • 53 Condenser And Dryer With Lines › 1 TD Compressor, E39
4. 044 Tightening Torques4 Tightening Torques: Sections
5. 056 SI Operating Fluids6 SI Operating Fluids: Sections
6. 067 SI Techniques7 SI Techniques: Sections
7. 078 SI Diagnosis Encoding8 SI Diagnosis Encoding: Sections
8. 089 SI Special Tools-appliances9 SI Special Tools-appliances: Sections
9. 0910 Special Tool10 Special Tool: Sections