Express 2500 V8-6.6L DSL Turbo (2010)
Warning
Wear safety glasses in order to avoid eye damage.
10. If necessary, crank the engine in order to expel any solvent before starting the engine.
1. Remove the glow plugs. Refer to Glow Plug Replacement - Bank 1 (See: Glow Plug System/Glow Plug/Service and Repair/Glow Plug
Replacement - Bank 1) and/or Glow Plug Replacement - Bank 2 (See: Glow Plug System/Glow Plug/Service and Repair/Glow Plug
Replacement - Bank 2).
2. Disable the fuel system.
3. Disconnect the crankshaft position (CKP) sensor electrical connector.
4. Crank the engine in order to expel any excessive solvent.
5. Using the cotton swabs supplied with the kit, wipe the injector bore clean of any solvent and/or debris.
6. Connect the CKP sensor electrical connector.
7. Enable the fuel system.
8. Reinstall the glow plugs. Refer to Glow Plug Replacement - Bank 1 (See: Glow Plug System/Glow Plug/Service and Repair/Glow Plug
Replacement - Bank 1) and/or Glow Plug Replacement - Bank 2 (See: Glow Plug System/Glow Plug/Service and Repair/Glow Plug
Replacement - Bank 2).
Installation Procedure
1. Install a NEW copper washer to the fuel injector bore.
2. Install a NEW fuel injector O-ring to the injector.
