3500 4x4 Pickup L6-359 5.9L DSL Turbo (1996): Powertrain Management

Also for this vehicle: 3500 4x2 Pickup L6-359 5.9L DSL Turbo (1994), 3500 4x2 Pickup V10-488 8.0L Magnum (1996), 3500 4x2 Pickup V8-360 5.9L Magnum (1994), 3500 4x4 Pickup V10-488 8.0L Magnum (1994), 3500 4x4 Pickup V8-360 5.9L Magnum (1996).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
- Relays and Modules - Powertrain Management100 pages
  - Relays and Modules - Computers and Control Systems81 pages
    Body Control Module › Component Information › Testing and Inspection
    Powertrain Control Module <--> [Engine Control Module] › Component Information75 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…43
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Description and Operation › Circuit Operation2 3 4 5 6 7 8 9 10 11
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
    Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
  - Relays and Modules - Fuel Delivery and Air Induction19 pages
    Fuel Pump Control Unit › Component Information › Description and Operation › Fuel Pump Module2
    Fuel Pump Relay › Component Information4 pages
    Locations2
    Testing and Inspection › Helpful Information2
    Fuel Shut-off Solenoid Relay › Component Information › Locations2 3 4
    Intake Air Heater Relay › Component Information › Locations2 3 4
    Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
- Sensors and Switches - Powertrain Management135 pages
  - Sensors and Switches - Computers and Control Systems93 pages
    Battery Temperature Sensor › Component Information › Locations2 3
    Camshaft Position Sensor › Component Information › Diagrams2 3
    Coolant Temperature Sensor/Switch (For Computer) › Component Information40 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
    Specifications › Coolant Temperature Sensor2
    Diagrams › EGR Engine Coolant Temperature Sensor2
    Engine Speed Sensor › Component Information › Specifications2 3 4 5 6 7
    Fuel Level Sensor › Component Information › Description and Operation
    Intake Air Temperature Sensor › Component Information6 pages
    Specifications2 3 4
    Testing and Inspection › Sensor Test2
    Manifold Pressure/Vacuum Sensor › Component Information › Diagrams2 3
    Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2
    Vehicle Speed Sensor › Component Information23 pages
    Locations › Component Locations2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Description and Operation › Circuit Operation2
    Testing and Inspection › Helpful Information
  - Sensors and Switches - Emission Control Systems › EGR Temperature Sensor › Component Information4 pages
    Specifications2
    Description and Operation › EGR Engine Coolant Temperature Sensor2
  - Sensors and Switches - Fuel Delivery and Air Induction › Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
  - Sensors and Switches - Ignition System33 pages
    Camshaft Position Sensor › Component Information › Diagrams2 3
    Ignition Switch › Component Information › Technical Service Bulletins30 pages
    Recalls for Ignition Switch:15 pages
    875 › Jun › 00 › Recall - Ignition Switch Wiring Overheating2 3 4 5 6 7 8 9 10 11 12 13 14
    NHTSA00V135000 › May › 00 › Recall 00V135000: Ignition Switch Wiring Defect
    All Technical Service Bulletins for Ignition Switch:15 pages
    875 › Jun › 00 › Recall - Ignition Switch Wiring Overheating2 3 4 5 6 7 8 9 10 11 12 13 14
    NHTSA00V135000 › May › 00 › Recall 00V135000: Ignition Switch Wiring Defect
- Tune-up and Engine Performance Checks20 pages
- Computers and Control Systems355 pages
  - A/C Signal › Component Information › Locations2
  - Intake Air Temperature Sensor › Component Information6 pages
    Specifications2 3 4
    Testing and Inspection › Sensor Test2
  - Battery Temperature Sensor › Component Information › Locations2 3
  - Body Control Module › Component Information › Testing and Inspection
  - Camshaft Position Sensor › Component Information › Diagrams2 3
  - Coolant Temperature Sensor/Switch (For Computer) › Component Information40 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
    Specifications › Coolant Temperature Sensor2
    Diagrams › EGR Engine Coolant Temperature Sensor2
  - Data Link Connector › Component Information › Locations2 3
  - Powertrain Control Module <--> [Engine Control Module] › Component Information75 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…43
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Description and Operation › Circuit Operation2 3 4 5 6 7 8 9 10 11
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
  - Engine Speed Sensor › Component Information › Specifications2 3 4 5 6 7
  - Fuel Level Sensor › Component Information › Description and Operation
  - Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
  - Malfunction Indicator Lamp › Component Information › Description and Operation
  - Manifold Pressure/Vacuum Sensor › Component Information › Diagrams2 3
  - Relays and Modules - Computers and Control Systems81 pages
    Body Control Module › Component Information › Testing and Inspection
    Powertrain Control Module <--> [Engine Control Module] › Component Information75 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…43
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Description and Operation › Circuit Operation2 3 4 5 6 7 8 9 10 11
    Testing and Inspection › Initial Inspection and Diagnostic Overview2
    Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
  - Sensors and Switches - Computers and Control Systems93 pages
    Battery Temperature Sensor › Component Information › Locations2 3
    Camshaft Position Sensor › Component Information › Diagrams2 3
    Coolant Temperature Sensor/Switch (For Computer) › Component Information40 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
    Specifications › Coolant Temperature Sensor2
    Diagrams › EGR Engine Coolant Temperature Sensor2
    Engine Speed Sensor › Component Information › Specifications2 3 4 5 6 7
    Fuel Level Sensor › Component Information › Description and Operation
    Intake Air Temperature Sensor › Component Information6 pages
    Specifications2 3 4
    Testing and Inspection › Sensor Test2
    Manifold Pressure/Vacuum Sensor › Component Information › Diagrams2 3
    Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2
    Vehicle Speed Sensor › Component Information23 pages
    Locations › Component Locations2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Description and Operation › Circuit Operation2
    Testing and Inspection › Helpful Information
  - Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
  - Transmission Position Switch/Sensor, A/T › Component Information › Locations2
  - Vehicle Speed Sensor › Component Information23 pages
    Locations › Component Locations2
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
    Description and Operation › Circuit Operation2
    Testing and Inspection › Helpful Information
  - Voltage Signal › Component Information › Description and Operation
- Emission Control Systems65 pages
  - Catalytic Converter › Component Information › Locations2
  - Emissions Maintenance Light › Component Information › Description and Operation2
  - Evaporative Emissions System › Canister Purge Solenoid › Component Information › Description and Operation2
  - Exhaust Gas Recirculation55 pages
    EGR Control Solenoid › Component Information38 pages
    Technical Service Bulletins › Engine Controls/Electrical - Service Manual Revisions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
    Locations › Component Locations2
    EGR Electronic Vacuum Regulator Solenoid › Component Information › Specifications2 3 4
    EGR Temperature Sensor › Component Information4 pages
    Specifications2
    Description and Operation › EGR Engine Coolant Temperature Sensor2
    EGR Tube › Component Information › Specifications2 3 4
    EGR Valve › Component Information5 pages
    Specifications2
    Testing and Inspection › EGR Valve Test2 3
  - Sensors and Switches - Emission Control Systems › EGR Temperature Sensor › Component Information4 pages
    Specifications2
    Description and Operation › EGR Engine Coolant Temperature Sensor2
- Fuel Delivery and Air Induction166 pages
  - Fuel Pressure › System Information › Technical Service Bulletins › Fuel Pressure Gauge Adapter - Usage
  - Idle Speed › System Information › Technical Service Bulletins › Idle Speed - Effects of Incorrect Adjustment2
  - Injection Timing › System Information › Technical Service Bulletins › Injection Pump - Timing Specifications Revisions2 3 4
  - Accelerator Pedal › Component Information › Description and Operation2
  - Air Cleaner Housing › Air Filter Element › Component Information › Testing and Inspection2 3
  - Fuel Injection Pump <--> [Diesel MFI Pump] › Fuel Cut Solenoid, Diesel › Component Information6 pages
    Testing and Inspection2 3 4
    Service and Repair › Fuel Shutdown Solenoid2
  - Fuel › Component Information › Technical Service Bulletins › Engine - High Driveability Index Fuels2
  - Fuel Filler Cap › Component Information › Description and Operation
  - Fuel Filter › Component Information9 pages
    Specifications2 3 4
    Service and Repair › Bleeding Fuel Lines2 3 4 5
  - Fuel Heater › Fuel Heater Relay › Component Information › Locations2 3 4 5
  - Fuel Injector › Component Information9 pages
    Specifications › Mechanical Specifications2
    Testing and Inspection › Fuel Injector Test2 3
    Service and Repair › Service and Repair2 3 4
  - Fuel Pump7 pages
    Fuel Pressure › System Information › Technical Service Bulletins › Fuel Pressure Gauge Adapter - Usage
    Fuel Pump Control Unit › Component Information › Description and Operation › Fuel Pump Module2
    Fuel Pump Relay › Component Information4 pages
    Locations2
    Testing and Inspection › Helpful Information2
  - Fuel Return Line › Component Information › Specifications2 3 4 5
  - Fuel Shutdown Solenoid <--> [Fuel Shut-off Solenoid] › Fuel Shut-off Solenoid Relay › Component Information › Locations2 3 4
  - Fuel Supply Line › Component Information10 pages
    Specifications
    Service Precautions › Technician Safety Information2
    Testing and Inspection › Restriction Testing2
    Service and Repair › Bleeding Fuel Lines2 3 4 5
  - Fuel Tank › Fuel Gauge Sender › Component Information › Description and Operation
  - Fuel Tank Unit › Component Information › Description and Operation › Fuel Tank Module2
  - Fuel/Water Separator › Component Information10 pages
    Locations2 3 4 5
    Service and Repair › Bleeding Fuel Lines2 3 4 5
  - Intake Air Heater › Intake Air Heater Relay › Component Information › Locations2 3 4
  - Intake Air Plenum › Component Information › Service and Repair2 3
  - Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
  - Relays and Modules - Fuel Delivery and Air Induction19 pages
    Fuel Pump Control Unit › Component Information › Description and Operation › Fuel Pump Module2
    Fuel Pump Relay › Component Information4 pages
    Locations2
    Testing and Inspection › Helpful Information2
    Fuel Shut-off Solenoid Relay › Component Information › Locations2 3 4
    Intake Air Heater Relay › Component Information › Locations2 3 4
    Automatic Shut Down (ASD) Relay <--> [Main Relay (Computer/Fuel System)] › Component Information › Locations2 3 4 5
  - Rollover Valve, Fuel Tank › Component Information › Technical Service Bulletins3 pages
    Recalls: › NHTSA97V199000 › Nov › 97 › Recall 97V199000: Fuel Tank Rollover Valve Defect
    All Technical Service Bulletins: › NHTSA97V199000 › Nov › 97 › Recall 97V199000: Fuel Tank Rollover Valve Defect
    All Other Service Bulletins for Rollover Valve: › 02-001-01 › Jan › 01 › Suspension - Curb Height Too High to Attach Trailer
    All Other Service Bulletins for Rollover Valve: › 02-001-01 › Jan › 01 › Suspension - Curb Height Too High to Attach Trailer
  - Sensors and Switches - Fuel Delivery and Air Induction › Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
  - Throttle Cable/Linkage › Component Information › Technical Service Bulletins12 pages
    Recalls: › NHTSA01V037000 › Feb › 01 › Recall 01V037000: Throttle Cable Defect
    Customer Interest: › 18-29-97A › Dec › 97 › Throttle Linkage - Vehicle Bucks on Light Acceleration2 3
    All Technical Service Bulletins for Throttle Cable/Linkage:4 pages
    NHTSA01V037000 › Feb › 01 › Recall 01V037000: Throttle Cable Defect
    18-29-97A › Dec › 97 › Throttle Linkage - Vehicle Bucks on Light Acceleration2 3
    All Other Service Bulletins for Throttle Cable/Linkage: › 18-29-97A › Dec › 97 › Throttle Linkage - Vehicle Bucks on Light Acceleration2 3
    All Other Service Bulletins for Throttle Cable/Linkage: › NHTSA01V037000 › Feb › 01 › Recall 01V037000: Throttle Cable Defect
  - Throttle Position Sensor › Component Information5 pages
    Specifications › Electrical Specifications2
    Testing and Inspection › Component Test2 3
  - Turbocharger17 pages
    Intercooler › Component Information › Locations2 3
    Wastegate › Component Information › Technical Service Bulletins › Diesel Engine - Waste Gate Adjustment Revisions2
    Wastegate Actuator › Component Information › Technical Service Bulletins12 pages
    Customer Interest: › 11-08-98 › Sep › 98 › Turbocharger Wastegate - Low Engine Power2 3 4
    All Technical Service Bulletins for Wastegate Actuator:6 pages
    11-08-98 › Sep › 98 › Turbocharger Wastegate - Low Engine Power2 3 4
    26-06-98A › Jun › 98 › Diesel Engine - Waste Gate Adjustment Revisions2
    All Other Service Bulletins for Wastegate Actuator: › 21-04-00 › Jun › 00 › TCM - MIL ON/DTC P1763 Set2
  - Vacuum Pump › Component Information › Technical Service Bulletins10 pages
    Recalls for Vacuum Pump: › 720R › Jun › 97 › Recall - Vacuum Check Valve2 3 4 5
    All Technical Service Bulletins for Vacuum Pump: › 720R › Jun › 97 › Recall - Vacuum Check Valve2 3 4 5
- Ignition System77 pages
  - Firing Order › Component Information › Specifications
  - Ignition Timing › Number One Cylinder › Component Information › Locations
  - Camshaft Position Sensor › Component Information › Diagrams2 3
  - Sensors and Switches - Ignition System72 pages
    Camshaft Position Sensor › Component Information › Diagrams2 3
    Ignition Switch › Component Information69 pages
    Technical Service Bulletins48 pages
    Recalls:15 pages
    875 › Jun › 00 › Recall - Ignition Switch Wiring Overheating2 3 4 5 6 7 8 9 10 11 12 13 14
    NHTSA00V135000 › May › 00 › Recall 00V135000: Ignition Switch Wiring Defect
    All Technical Service Bulletins: › 230296 › Jan › 96 › Instrument Panel - Creak/Tick Noise From Right Side2
    All Other Service Bulletins for Ignition Switch: › 230296 › Jan › 96 › Recalls for Ignition Switch:15 pages
    875 › Jun › 00 › Recall - Ignition Switch Wiring Overheating2 3 4 5 6 7 8 9 10 11 12 13 14
    NHTSA00V135000 › May › 00 › Recall 00V135000: Ignition Switch Wiring Defect
    All Other Service Bulletins for Glove Compartment:16 pages
    875 › Jun › 00 › Recall - Ignition Switch Wiring Overheating2 3 4 5 6 7 8 9 10 11 12 13 14
    NHTSA00V135000 › May › 00 › All Technical Service Bulletins for Glove Compartment: › 230296 › Jan › 96 › Instrument Panel - Creak/Tick Noise From Right Side2
    Component Information › Technical Service Bulletins › Child Seat - Tether Anchor Part Numbers & Labor Time2 3 4 5 6
    Component Information15 pages
    Diagrams2
    Service and Repair › Service Notes2 3 4 5 6 7 8 9 10 11 12 13
- Glow Plug System › Wait To Start Light › Component Information › Description and Operation
- Transmission Control Systems38 pages
  - Actuators and Solenoids - Transmission and Drivetrain11 pages
    Actuators and Solenoids - A/T7 pages
    Overdrive Solenoid, A/T › Component Information › Locations
    Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins4 pages
    Customer Interest for Pressure Regulating Solenoid: › 21-08-99 › Apr › 99 › A/T - Buzz/Whining in Reverse When Cold2
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 21-08-99 › Apr › 99 › A/T - Buzz/Whining in Reverse When Cold2
    Shift Solenoid, A/T › Component Information › Locations
    Torque Converter Clutch Solenoid, A/T › Component Information › Locations
    Actuators and Solenoids - Transfer Case › Transfer Case Actuator › Component Information › Diagrams2 3 4
  - Lamps and Indicators - Transmission and Drivetrain4 pages
    Lamps and Indicators - A/T3 pages
    Overdrive Indicator Lamp › Component Information › Locations2
    Temperature Warning Indicator - A/T › Component Information › Description and Operation
    Lamps and Indicators - Transfer Case › Four-Wheel Drive (4WD) Indicator Lamp <--> [Four Wheel Drive Indicator Lamp] › Component Information › Description and Operation
  - Relays and Modules - Transmission and Drivetrain › Relays and Modules - A/T9 pages
    Control Module, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Control Module: › 21-04-00 › Jun › 00 › TCM - MIL ON/DTC P1763 Set2 3
    All Technical Service Bulletins for Control Module: › 21-04-00 › Jun › 00 › TCM - MIL ON/DTC P1763 Set2 3
    Transmission Control System Relay, A/T › Component Information › Locations2 3
  - Sensors and Switches - Transmission and Drivetrain14 pages
    Sensors and Switches - A/T12 pages
    Brake Switch - TCC › Component Information › Locations2
    Overdrive Switch, A/T › Component Information › Locations2 3
    Transmission Position Switch/Sensor, A/T › Component Information › Locations2
    Transmission Speed Sensor, A/T › Component Information › Description and Operation
    Transmission Temperature Sensor/Switch, A/T › Component Information › Specifications2 3 4
    Sensors and Switches - Transfer Case › Four-Wheel Drive (4WD) Switch <--> [Four Wheel Drive Selector Switch] › Component Information › Description and Operation › All2
- PROM - Programmable Read Only Memory › Component Information › Technical Service Bulletins82 pages
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections