Caravan AWD V6-201 3.3L (1991)
Fig. 9 Bulkhead oil seal installation
4. Coat all seals with automatic transmission fluid then, assemble new O-ring onto bulkhead followed by new oil seal using tool No. C-4669.
5. Lubricate and install seat protector No. C-4670 or equivalent over rack threads, slide bulkhead assembly and end lock ring over seal protector,
O-ring end first and insert in rack tube, using caution not to rip or distort the O-ring.
Fig. 10 Installing bulkhead assembly into rack tube
6. Using tool No. C-4675, seat bulkhead in the rack tube. Install retaining wire by rotating bulkhead assembly counterclockwise. Remove protective
tool.
Fig. 11 Pinion shaft seal installation
7. Install pinion shaft lower seal using tool No. C-4883. Then using a suitable socket, press in on race of bearing, using caution not to cock bearing.
8. Install seal rings on valve body, if removed.
9. Center rack in housing, then install pinion shaft and valve assembly so that flat on stub shaft will be aligned with mark on housing when assembly
is fully seated.
Fig. 12 Stub shaft seal installation
10. Install stub shaft bearing then, position seal protector tool No. C-4668 or equivalent, slide shaft seal over protector into valve housing. Seat seal
with seal installer No. C-4667 or equivalent and install retaining snap ring.
11. Install rack bearing, spring and adjuster plug. Turn adjuster plug until it bottoms, then back plug off 40 to 60°. Install locknut and torque to 50 ft.
lbs. while holding adjuster plug in position.
