Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Doblò Factory Service Manual (2000-2010)08 · Engine
08 · Engine

Piston with connecting rod - r r

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Pistons and connecting rods › Piston with connecting rod - r r
EnginePiston with connecting rod - r r

Piston with connecting rod - r r

Operation 1028H21 · PISTONS AND CONNECTING RODS

Removing

Place the car on a ramp.

- 7055B54 under-engine guard - r r

- 5530B10 battery - r+r

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 1048A10 air cleaner filtering element - replace

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1032D12 timing system protective cover(s) - r + r

- 4450B04 right front wheel r r

- 1092B68 belt from a/c compressor to alternator drive r + r

- 1092C11 power steering pump drive belt - r r for versions with air conditioner

- 1092D10 air conditioner compressor drive belt - r + r

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 2110A60 manual gearbox/engine coupling bracket - r+r

- 1020A30 engine oil drain plug - replace

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

1. Undo the bolts fixing the connecting rod cap.

Piston with connecting rod - r r

Remove the piston complete with connecting rod.

Refitting

1. Use the tool (1a) and fit the piston (1b) in the cylinder chamber (1b).

NameCountry
1aFitting tool1.860.700.000

Make sure that the arrow, stamped on the piston crown, is facing the timing side and that the number, stamped on the big end, corresponds to the one of the connecting rod cap.

Piston with connecting rod - r r

Position the connecting rod caps and secure them by tightening the bolts to the recommended torque using the angle wrench.

FasteningComponentØ

Value

(daNm)

BoltCONNECTING ROD CAP FASTENERSM82 + 40°
NameCountry
Protractor1.860.942.000

- 1084B28 engine oil intake pump - r + r with crankcase sump removed

- 1020A20 crank case oil sump - r + r clean seals for sealant application

- 1020A30 engine oil drain plug - replace

- 2110A60 manual gearbox/engine coupling bracket - r+r

- 1016C11 single cylinder head-r r gasket for versions with air conditioner

- 1032B14 toothed timing belt - r + r for timing adjustment or replacement versions with air conditioner

- 1092A12 crankshaft pulley - r+r for versions with air conditioner

- 1092D10 air conditioner compressor drive belt - r + r

- 1092C11 power steering pump drive belt - r r for versions with air conditioner

- 1092B68 belt from a/c compressor to alternator drive r + r

- 4450B04 right front wheel r r

- 1032D12 timing system protective cover(s) - r + r

- 1072C44 exhaust manifold heat shield on bulkhead - r+r

- 1048A10 air cleaner filtering element - replace

- 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

- 5530B10 battery - r+r

- 1068A10 accelerator pedal control - check, adjust if necessary and lubricate

- 0010T11 engine oil check level and top up

- 7055B54 under-engine guard - r r

Remove the vehicle from the ramp.

Parts & tools for this job For 2000 Fiat Doblò

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