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Fiat Doblò Factory Service Manual (2000-2010)22 · Fault diagnosis
22 · Diagnostics

Upstream lambda sensor signal error

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Examiner › Upstream lambda sensor signal error
Fault diagnosisUpstream lambda sensor signal error

UPSTREAM LAMBDA SENSOR SIGNAL ERROR

The diagnostic equipment signals the following error: Upstream Lambda signal

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the tester (Examiner or Examiner Plus) and transcribe the errors and environmental parameters

Check for the 'Upstream Lambda signal' error only

Only the 'Upstream Lambda signal', 'Mixture strength', 'Misfire', 'Catalyzer' and/or 'Downstream Lambda signal' errors are presentContinue to Step 1
Other errors present

Identify and eliminate the cause of the anomaly.

Continue to Step 8

1ERROR DETAIL CHECKAll OKProblems metOperation

Check the detail of the 'Upstream Lambda signal' error

In particular, check that it is not 'Open circuit or short circuit to earth'

Continue to Step 3The detail is 'Signal not plausible'See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR
The detail is 'Open circuit or short circuit to earth'Continue to Step 2
2INTAKE AND EXHAUST SYSTEM LEAKAGE CHECKAll OKProblems metOperation
Check the exhaust system, See Test 1072A. In particular, check that there are no leaks before the upstream Lambda sensorContinue to Step 3Leaks are presentEliminate the leaks from the exhaust system, if necessary, replace the components involved
3UPSTREAM LAMBDA SENSOR SWITCHING CHECKAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Start the engine, let it warm up and check the activation of the 1st loop mixture strength check using the diagnostic equipment (or, alternatively, the switching of the upstream Lambda signal)

Continue to Step 4The activation does not take place (or the signal does not switch)Continue to Step 6
4LAMBDA SENSOR WIRING CHECKAll OKProblems metOperation
Check the upstream Lambda sensor wiring, checking that there are no false contacts See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 5There are false contacts

Restore correct connections. If necessary, replace the defective components

Continue to Step 8

5ECU SOFTWARE CHECKAll OKProblems metOperation
Using the FIAT documentation, check that the engine management software calibration is updatedContinue to Step 8The control unit does not have updated software setting

Reprogramme the engine management control unit.

Continue to Step 8

6LAMBDA SENSOR/ECU INPUT WIRING CHECKAll OKProblems metOperation
Check the wiring for the upstream Lambda sensor intake circuit in the ECU, checking that there are no short circuits to the supply or to earth, open circuits or false contacts See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 7There are faulty connections

Restore correct connections. If necessary, replace the defective components

Continue to Step 8

7REPLACING UPSTREAM LAMBDA SENSORAll OKProblems metOperation
Replace the upstream Lambda sensor Op. 1080B94Continue to Step 8
8DELETING AND CHECKING ERRORAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur

Continue to Step 9The fault persists, it is the first time that this step has been reached and the Lambda sensor has not yet been replacedContinue to Step 0
The fault persists, but it is the second time that this step has been reached, or the Lambda sensor has already been replacedContact Technical Support for further information on the problem
9CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists

The diagnostic equipment signals the following error: Upstream Lambda signal

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the tester (Examiner or Examiner Plus) and transcribe the errors and environmental parameters

Check for the 'Upstream Lambda signal' error only

End of diagnosisOnly the 'Upstream Lambda signal', 'Mixture strength', 'Misfire', 'Catalyzer' and/or 'Downstream Lambda signal' errors are presentContinue to Step 1
Other errors present

Identify and eliminate the cause of the anomaly.

Continue to Step 8

1ERROR DETAIL CHECKAll OKProblems metOperation

Check the detail of the 'Upstream Lambda signal' error

In particular, check that it is not 'Open circuit or short circuit to earth'

Continue to Step 3The detail is 'Signal not plausible'Continue according to the instructions for the See table Z57 UPSTREAM LAMBDA SENSOR SIGNAL ERROR
The detail is 'Open circuit or short circuit to earth'Continue to Step 2
2INTAKE AND EXHAUST SYSTEM LEAKAGE CHECKAll OKProblems metOperation
Check the exhaust system visually and by listening. In particular, check that there are no leaks before the upstream Lambda sensorContinue to Step 3Leaks are presentEliminate the leaks from the exhaust system, if necessary, replace the components involved
3UPSTREAM LAMBDA SENSOR SWITCHING CHECKAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Start the engine, let it warm up and check the activation of the 1st loop mixture strength check using the diagnostic equipment (or, alternatively, the switching of the upstream Lambda signal)

Continue to Step 4The activation does not take place (or the signal does not switch)Continue to Step 6
4LAMBDA SENSOR WIRING CHECKAll OKProblems metOperation
Check the upstream Lambda sensor wiring, checking that there are no false contacts See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 5There are false contacts

Restore correct connections. If necessary, replace the defective components

Continue to Step 8

5ECU SOFTWARE CHECKAll OKProblems metOperation
Using the FIAT documentation, check that the engine management software calibration is updatedContinue to Step 8The control unit does not have updated software setting

Reprogramme the engine management control unit.

Continue to Step 8

6LAMBDA SENSOR/ECU INPUT WIRING CHECKAll OKProblems metOperation
Check the wiring for the upstream Lambda sensor intake circuit in the ECU, checking that there are no short circuits to the supply or to earth, open circuits or false contacts See E5030 PETROL ENGINE ELECTRONIC MANAGEMENTContinue to Step 7There are faulty connections

Restore correct connections. If necessary, replace the defective components

Continue to Step 8

7REPLACING UPSTREAM LAMBDA SENSORAll OKProblems metOperation
Replace the upstream Lambda sensor Op. 1080B60Continue to Step 8
8DELETING AND CHECKING ERRORAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur

Continue to Step 9The fault persists, it is the first time that this step has been reached and the Lambda sensor has not yet been replacedContinue to Step 0
The fault persists, but it is the second time that this step has been reached, or the Lambda sensor has already been replacedContact Technical Support for further information on the problem
9CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists

The diagnostic equipment signals the following error: Upstream Lambda signal (slow)

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the tester (Examiner or Examiner Plus) and transcribe the errors and environmental parameters

Check for the 'Upstream Lambda signal (slow)' error only

'Upstream lambda probe' error presentSee table Z56 UPSTREAM LAMBDA SENSOR SIGNAL ERROR
Only the 'Upstream Lambda signal (slow)', 'Mixture strength', 'Misfire', 'Catalyzer' and/or 'Downstream Lambda signal' errors are presentContinue to Step 1
Other errors present

Identify and eliminate the cause of the anomaly.

Continue to Step 4

1SENSOR CHECKAll OKProblems metOperation

Visually inspect:

  • the fitting of the sensor;
  • that the terminals are not corroded;
  • that the wiring between the sensor and the ECU is not faulty.
Continue to Step 2Lambda sensor fitted incorrectly

Fit the Lambda sensor correctly Op. 1080B94

Continue to Step 4

Terminals corroded

Replace faulty components

Continue to Step 4

Wiring faulty

Restore correct connections. If necessary, replace the faulty components See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Continue to Step 4

2EXHAUST SYSTEM CHECKAll OKProblems metOperation
Check the exhaust system, See Test 1072A. In particular, check that there are no leaks from the head outlet to the downstream Lambda sensorContinue to Step 3Leaks are present

Restore the exhaust system seal and replace the affected parts if necessary

Continue to Step 4

3REPLACING UPSTREAM LAMBDA SENSORAll OKProblems metOperation

Replace the upstream Lambda sensor Op. 1080B94

Search for the cause of the pollution in the sensor.

The probable causes are:

  • contaminated petrol;
  • engine oil leaks;
  • improper use of fastenings at sensor connector.
Continue to Step 4Use of contaminated petrol

Clean the tank Op. 1040A10and introduce suitable quality fuel.

Continue to Step 4

Engine oil leaks detectedSee table X12 ENGINE OIL LEAKS
4DELETING AND CHECKING ERRORAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur

Continue to Step 5The fault persists, it is the first time that this step has been reached and the Lambda sensor has not yet been replacedContinue to Step 0
The fault persists, but it is the second time that this step has been reached or the Lambda sensor has already been replacedContact Technical Support for further information on the problem
5CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists

The diagnostic equipment signals the following error: Upstream Lambda signal (slow)

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Connect the tester (Examiner or Examiner Plus) and transcribe the errors and environmental parameters

Check for the 'Upstream Lambda signal (slow)' error only

End of diagnosis'Upstream lambda probe' error presentContinue according to the instructions for the See table Z56 UPSTREAM LAMBDA SENSOR SIGNAL ERROR
Only the 'Upstream Lambda signal (slow)', 'Mixture strength', 'Misfire', 'Catalyzer' and/or 'Downstream Lambda signal' errors are presentContinue to Step 1
Other errors present

Identify and eliminate the cause of the anomaly.

Continue to Step 3

1SENSOR CHECKAll OKProblems metOperation

Visually inspect:

  • the fitting of the sensor;
  • that the terminals are not corroded;
  • that the wiring between the sensor and the ECU is not faulty.
Continue to Step 2Lambda sensor fitted incorrectly

Fit the Lambda sensor correctly Op. 1080B94

Continue to Step 3

Terminals corroded

Replace faulty components

Continue to Step 3

Wiring faulty

Restore correct connections. If necessary, replace the faulty components See E5030 PETROL ENGINE ELECTRONIC MANAGEMENT

Continue to Step 3

2REPLACING UPSTREAM LAMBDA SENSORAll OKProblems metOperation

Replace the upstream Lambda sensor Op. 1080B94

Search for the cause of the pollution in the sensor.

The probable causes are:

  • contaminated petrol;
  • engine oil leaks;
  • improper use of fastenings at sensor connector.
Continue to Step 3Use of contaminated petrol

Clean the tank Op. 0010T22and introduce suitable quality fuel.

Continue to Step 3

Engine oil leaks detectedContinue according to the instructions for the See table X12 ENGINE OIL LEAKS
3DELETING AND CHECKING ERRORAll OKProblems metOperation

Use a tester to cancel the errors in the control unit.

Carry out a road test and ensure the error does not recur

Continue to Step 4The fault persists, it is the first time that this step has been reached and the Lambda sensor has not yet been replacedContinue to Step 0
The fault persists, but it is the second time that this step has been reached or the Lambda sensor has already been replacedContact Technical Support for further information on the problem
4CHECKING CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persists

Parts & tools for this job For 2000 Fiat Doblò

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