Introduction - GEARBOX

All operations should be carried out taking great care to avoid injury to persons.

The engine compartment contains numerous moving parts, components at high temperatures and electrical wiring with voltage. Closely observe the following precautions when carrying out operations in the engine compartment:

Switch off the engine and wait for it to cool down.

Do not smoke.

No naked flames.

Make sure that an extinguisher is at hand in the work area.

For some procedures, the use of special Fiat tools is indicated. The use of these tools is vital in order to work safely.

Follow the safety instructions in force for workshop procedures. Where necessary, the Manual contains specific warnings to prevent the risk of dangerous situations.

When using chemicals, closely follow the safety instructions given on the safety sheet which the supplier must give to the user (in Italy, in accordance with D.M. no. 47/1992).

All the operations must be carried out with the utmost attention and care to avoid damaging the components.

Avoid brake - clutch fluid coming into contact with paintwork; If this should happen, wash immediately with water.

Do not reuse brake-clutch fluid drained during bleeding. Turn off the engine and wait for it to cool down.

In order to release parts which are sticking, apply gentle blows using an aluminium or lead hammer if iron materials are involved: use a wooden or resin hammer for light alloy parts. use a wooden or resin hammer for light alloy parts.

During dismantling, check that parts which have to be marked carry reference marks.

When refitting, lubricate the parts, where necessary, to prevent sticking or seizing during the initial operating period.

During refitting, it is essential to observe the tightening torques and adjustment data.

During each refitting, replace the gaskets, oil seals, flexible washers, safety plates, self-locking nut and all components which have deteriorated.