Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)01 · 01 Engine - 2.2 HDi
01 · Engine

3. Refitting

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Diesel injectors: removing - refitting › 3. Refitting
01 Engine - 2.2 HDi3. Refitting · page 1 of 2
Diagram of diesel injectors (5) mounted on a cylinder head, showing bolts (4), clamps (7), centring rings (6), copper seals, and callout 'b' pointing to the injector body.

CAUTION : Mark the location of the diesel injectors (if the injectors are to be reused).

Remove :

  • The bolts (4)
  • The clamps (7)
  • The diesel injectors (5)
  • The centring rings (6) on the cylinder head cover
  • The copper seals

Plug the diesel injector wells.

N.B. : If it is impossible to remove the diesel injector, remove the stud fixing the clamp (6). Move the diesel injector by lifting it at "b"; Using a flat spanner (at "b").

CAUTION : In the case of the removal of a single injector : Replace the seal and the ring of the other injector retained by the same flange.

3. Refitting

CAUTION : Adhere to the tightening torques.

CAUTION : Replace the removed diesel injection high pressure pipe(s).

Preparing a diesel injector :

  • Fit the centralising bush (6) (new)
  • The copper seal (new)

Parts & tools for this job For 2006 Fiat Ducato

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